Contactless Microstrip-Waveguide Transition With Gap Interface

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Solution Overview

Problem

Existing waveguide transitions between microstrip and tubular waveguides require high precision assembly, which increases costs and complicates manufacturing due to the need for precise positioning of probes or ridges, especially at higher frequencies where components become smaller.

Innovation Solution

A waveguide module with a repetitive structure that forms a gap waveguide interface between a microstrip transmission line and a tubular waveguide, allowing for contactless transition and efficient assembly, where the repetitive structure is either integrally formed with the waveguide flange or configured on a separate carrier, and alignment is enhanced using alignment taps and holes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If feeding probes or ridges are used for waveguide transition, then signal transmission between microstrip and waveguide is achieved, but assembly precision requirements increase and manufacturing complexity increases

Engineering Contradiction:
Improvesignal transmission performanceVSAvoidprobe positioning precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention extracts the electrical contact function from the transition structure by using a repetitive structure that creates electromagnetic coupling without physical electrical contact between the microstrip and waveguide. This eliminates the need for precisely positioning probes or ridges while maintaining signal transmission performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The repetitive structure acts as an intermediary between the microstrip and waveguide, providing electromagnetic coupling through a controlled gap rather than direct electrical contact. This intermediary structure enables signal transmission while relaxing assembly precision requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If feeding probes are used for waveguide transition, then signal transmission is enabled, but device complexity increases due to precise positioning requirements

Engineering Contradiction:
Improvesignal transmissionVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention removes the complex positioning requirements by extracting the electrical contact function and replacing it with a repetitive structure that provides electromagnetic coupling through a gap, significantly simplifying the assembly process while maintaining signal transmission.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the coupling mechanism from direct electrical contact to electromagnetic coupling through a gap, altering the fundamental parameter of how signals are transmitted between microstrip and waveguide. This parameter change simplifies the device while maintaining functionality.

Inventive Principle:
Principle #35Parameter changes

3Speed

If higher frequencies are used for operation, then communication performance improves, but component size decreases and precision requirements increase

Engineering Contradiction:
Improvefrequency of operationVSAvoidcomponent positioning precision
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The invention extracts the frequency-dependent positioning precision requirement by using a repetitive structure that provides robust electromagnetic coupling over a broad frequency range. This allows higher frequency operation without proportionally increasing precision requirements, as the gap structure maintains coupling effectiveness across frequencies.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the coupling approach to be less sensitive to frequency variations by using a repetitive gap structure rather than resonant probes or ridges. This parameter change enables higher frequency operation while maintaining relaxed tolerance requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-performance transitions with reduced assembly complexity and cost, maintaining high mechanical precision and efficiency across various frequency bands without the need for precise electrical contact, thus simplifying the manufacturing process.

Implementation Method 1

the repetitive structure is configured to attenuate electromagnetic signal propagation in a frequency band past the repetitive structure while allowing propagation via the passage

Methodology Applied
Scientific EffectElectromagnetic attenuation: Absorption (EM radiation)

Data Source

PatentUS11959954B2Contactless microstrip to waveguide transition
Publication Date: 2024.04.16 GAPWAVES AB
  • US11959954B2 patent drawing
  • US11959954B2 patent drawing
  • US11959954B2 patent drawing

AI summary

A microstrip to waveguide transition comprising a waveguide module and a section of printed circuit board (PCB). The waveguide module comprises a waveguide aperture and a repetitive structure, the waveguide aperture being arranged extending through the module for attaching a waveguide to an external side of the module, the repetitive structure comprising a plurality of protruding elements arranged to surround the waveguide aperture on an internal side of the module and to define a passage into the waveguide aperture on the internal side, wherein the repetitive structure is configured to attenuate electromagnetic signal propagation in a frequency band past the repetitive structure while allowing propagation via the passage, the transition further comprising a PCB with a patch antenna connected to a transmission line and arranged to face the passage into the waveguide aperture.