Container Alignment via Multi-Angle Imaging Interpolation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing methods for aligning containers before labeling face challenges in accurately determining the rotational position due to weak contrast differences in small features, varying contrast and edge widths with object angles, and manufacturing tolerances, leading to unreliable position determination and incorrect correction angles.
Innovation Solution
A device and method that utilize full-circumferential imaging from different object angles, with an evaluation unit to calculate and interpolate image data from multiple views, generating a corrected image for precise position and rotational orientation determination, and a control unit for accurate alignment, allowing for simultaneous imaging by multiple cameras with overlapping fields of view.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a single camera views the container at one object angle, then the imaging system is simple, but the position determination of relief-like features is inaccurate due to varying contrast and edge widths
Solution Approach 1:
The patent transitions from single-angle imaging to multi-angle imaging by arranging cameras at different object angles (e.g., 30°, 45°, 60°) around the container. This dimensional change in viewing perspective allows the system to capture relief-like features from multiple viewpoints, enabling accurate position determination through interpolation while maintaining a relatively simple overall imaging architecture.
Solution Approach 2:
The patent creates multiple copies of the imaging function by deploying multiple cameras at different positions around the container. Each camera captures an image of the same feature from a different object angle, and these multiple images are then processed through interpolation to determine the precise position, effectively using redundant information to improve measurement accuracy.
2Measurement precision
If multiple cameras image the container simultaneously from different angles, then position determination accuracy improves, but the device complexity and cost increase
Solution Approach 1:
The patent makes the imaging system universal by designing it to handle features at various object angles and container positions. The same multi-camera setup and interpolation algorithm can determine positions of different features (press seams, labels, caps) regardless of their location, making the system adaptable to diverse labeling requirements without needing separate specialized systems.
Solution Approach 2:
The patent performs preliminary imaging of the container from multiple angles simultaneously before the labeling process begins. This preliminary multi-angle capture allows the evaluation unit to calculate the actual rotational position and determine correction angles in advance, so that the container can be accurately aligned for labeling without requiring complex real-time adjustments during the labeling operation.
3Measurement precision
If sequential alignment in successive inspection units is used, then alignment accuracy increases, but the production time and equipment expense increase significantly
Solution Approach 1:
The patent merges multiple sequential inspection functions into a single inspection unit by combining multiple cameras that capture images from different object angles simultaneously. This consolidation allows the system to perform what would traditionally require successive inspection units to achieve, maintaining high alignment accuracy while enabling parallel processing that improves productivity and reduces equipment expense.
Solution Approach 2:
The patent ensures continuous useful action by having multiple cameras operate simultaneously to capture all necessary imaging data in one pass as the container moves along the conveying path. This continuous multi-angle data collection eliminates the need for the container to stop or slow down for sequential inspections, maintaining continuous production flow and maximizing productivity while achieving accurate alignment.
Data Source
Figure 1
AI summary
The invention relates to a device and a method for aligning containers (2). By providing an evaluation unit (9) that can determine, in at least two views that differ with regard to the depicted turning position of the containers (2), the position and/or the turning position of at least one feature (2a) of the surface (2b) of containers (2) to be aligned by calculating image data of the feature, picture distortions and contrast limitations caused by the perspective can be compensated. The reliability of the turning position recognition and correction can thus be improved when aligning the containers (2).