Virtual Synchronous Converter Control for Grid Fault Overcurrent

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Solution Overview

Problem

Voltage control-type virtual synchronous machines are unable to flexibly suppress overcurrents during grid faults, as their protection mechanisms have fixed limits and cannot adapt to varying overcurrent magnitudes, leading to potential power converter shutdowns.

Innovation Solution

A control device for power converters that includes a generator simulating unit, first and second command generating units, and an overcurrent suppression mechanism, which sets an overcurrent level based on output current and AC voltage, filters the fundamental frequency component, limits its amplitude, and calculates a voltage command value to manage overcurrents effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed limit values are used in the overcurrent protection unit, then the protection mechanism is simple to implement, but the system cannot flexibly suppress overcurrents of varying magnitudes during grid faults

Engineering Contradiction:
Improveovercurrent suppression flexibilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the limit values dynamic rather than fixed. The first and second limit values are dynamically adjusted based on the magnitude of detected overcurrents, allowing the system to adapt to varying overcurrent conditions. This resolves the contradiction by enabling flexible suppression (improving adaptability) while maintaining a relatively simple control structure (managing complexity).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameters of the protection mechanism by adjusting the limit values based on overcurrent magnitude. When overcurrent magnitude increases, the first limit value is set to a larger value to allow higher current passage, while the second limit value is set to a smaller value for stricter suppression. This parameter adaptation resolves the contradiction between flexibility and complexity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the first limit value is set large to allow overcurrent passage, then power converter shutdown is prevented, but current control capability is reduced

Engineering Contradiction:
Improvepower converter continuityVSAvoidcurrent control capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent segments the overcurrent protection into two distinct limit values with different functions: the first limit value controls the magnitude of fundamental frequency components to prevent shutdown, while the second limit value suppresses harmonic components to maintain control capability. This segmentation resolves the contradiction by assigning different control roles to different limit values.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by treating different frequency components differently. The first limit value applies to fundamental frequency components where higher limits prevent shutdown, while the second limit value applies to harmonic components where stricter limits maintain control. This localized approach resolves the contradiction between reliability and control capability.

Inventive Principle:
Principle #3Local quality

3Reliability

If strict overcurrent suppression is applied to prevent converter shutdown, then equipment protection is improved, but power output is reduced during grid faults

Engineering Contradiction:
Improveequipment protectionVSAvoidpower output
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent dynamically adjusts the first limit value based on overcurrent magnitude. When overcurrent is severe, a larger first limit value allows more current to pass, maintaining power output. When overcurrent is moderate, a smaller first limit value provides stricter suppression for equipment protection. This dynamic adjustment resolves the contradiction between protection and productivity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the first limit value parameter according to overcurrent conditions. By setting the first limit value to a larger value when needed, the system allows sufficient current for power output while still providing protection through the second limit value. This parameter change strategy resolves the contradiction between equipment protection and power output maintenance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240275165A1Control device and power conversion device
Publication Date: 2024.08.15 MITSUBISHI ELECTRIC CORP
  • US20240275165A1 patent drawing
  • US20240275165A1 patent drawing
  • US20240275165A1 patent drawing

AI summary

A control device includes a generator simulating unit to generate a phase of output voltage of a power converter by simulating characteristics of a synchronous generator, a first voltage command generating unit to generate a first voltage command value of output voltage of the power converter so that an AC voltage of a power grid attains a target voltage, a setting unit to set an overcurrent level, and a second command generating unit to generate a second voltage command value by limiting the first voltage command value based on the overcurrent level. The control device further includes a signal generating unit to generate a control signal for the power converter, based on the phase generated by the generator simulating unit and the second voltage command value.