Feed Conveyor Array Formation With Transverse Product Alignment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing packaging systems require multiple manipulators and conveyors to form aligned arrays of products, which can be inefficient and space-consuming.
Innovation Solution
A method and system that uses a manipulator to form multiple aligned arrays of products from a single array by cyclically picking and aligning products transversely on a conveyor, reducing the need for additional manipulators and conveyors.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If multiple manipulators and conveyors are used to form aligned arrays of products, then the products can be properly arranged for packaging, but the system complexity and space requirements increase
Solution Approach 1:
The patent combines the functions of multiple manipulators and conveyors into a single manipulator that performs both product pickup and transverse alignment operations. This merging reduces the number of separate devices needed while maintaining the ability to form properly aligned arrays of products for packaging.
Solution Approach 2:
The single manipulator is designed to perform multiple functions: picking up products from the first array, transporting them transversely, and depositing them in aligned positions to form multiple parallel arrays. This multi-functionality eliminates the need for dedicated separate manipulators for each array formation task.
2Manufacturing precision
If multiple manipulators and conveyors are used to form aligned arrays of products, then the products can be properly arranged for packaging, but the space required for system layout increases
Solution Approach 1:
By merging multiple conveyors and manipulators into a single integrated system, the physical footprint of the packaging line is reduced. The single manipulator operates within a compact workspace on the conveyor, eliminating the need for additional space-consuming devices positioned along the production line.
Solution Approach 2:
The manipulator performs transverse movement of products perpendicular to the conveyor direction, utilizing the transverse dimension to form multiple parallel arrays. This dimensional approach allows efficient space utilization by arranging products in multiple rows without requiring additional linear space along the conveyor path.
3Device complexity
If a single manipulator is used to form multiple aligned arrays from one array, then the number of devices is reduced, but the operational complexity of the manipulator increases
Solution Approach 1:
The manipulator operates in a cyclic manner, repeatedly performing the sequence of picking up a product, transporting it transversely, and depositing it in the target array. This periodic operation simplifies control by using a repeating pattern rather than complex one-time positioning for each product, making the system easier to operate and control.
Solution Approach 2:
The manipulator is pre-programmed with the sequence of operations and target positions for forming multiple aligned arrays. By preparing the operation sequence in advance, the manipulator can execute complex array formation tasks automatically without requiring real-time complex decision-making, improving ease of operation.
Data Source
Figure 1~2
Figure 3
Figure 4~7
AI summary
A method and system for forming on a feed conveyor (20) a number N of arrays of products (R1, R2,... RN) starting from products (P1, P2,... PN) initially arranged in a single array of products (R1).