Engine Coolant Outlet Sealing Structure for Pipe Vibration
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing water outlets for coolant distribution in engines experience significant deterioration in sealing performance due to relative movement and vibration between the connecting port and pipe, leading to gaps and compromised sealing effectiveness.
Innovation Solution
A water outlet design featuring a dish-shaped body with a tubular connecting port and an outwardly protruding annular sealing member, incorporating a protrusion to guide and restrict radial movement of the pipe, thereby preventing excessive compression of the seal member and maintaining sealing integrity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the outer diameter of the connecting port is made smaller than the inner diameter of the pipe to allow relative movement and absorb mounting errors, then the ease of operation and adaptability are improved, but the sealing performance deteriorates due to excessive compression of the seal member
Solution Approach 1:
A protrusion is introduced as an intermediary element between the connecting port and the pipe. This protrusion restricts radial relative movement between these components, thereby preventing excessive compression of the seal member while still allowing axial movement to absorb mounting errors. The protrusion acts as a mediator that controls the interaction between the connecting port and pipe, maintaining sealing performance without compromising ease of connection.
Solution Approach 2:
The connecting port is segmented into multiple functional zones: an axial movement zone that allows expansion/contraction to absorb mounting errors, and a radial restriction zone created by the protrusion that prevents excessive radial movement. This segmentation enables different types of movement to be controlled differently, maintaining both ease of connection and sealing performance.
2Adaptability or versatility
If the pipe and connecting port are allowed to vibrate and move relatively in the radial direction, then the adaptability to mounting errors is improved, but the compression amount of the seal member becomes extremely large causing significant deterioration in sealing performance
Solution Approach 1:
The design allows dynamic axial movement between the pipe and connecting port to adapt to mounting errors and thermal expansion, while the protrusion provides a dynamic radial constraint that becomes active only when excessive radial movement occurs. This dynamic approach enables the system to adapt to normal variations while preventing damaging extreme conditions.
Solution Approach 2:
The protrusion provides beforehand cushioning by restricting radial movement before excessive compression of the seal member can occur. By preemptively limiting the range of radial movement, the protrusion prevents the seal member from undergoing extreme compression that would compromise sealing performance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design effectively suppresses significant deterioration in sealing performance by limiting radial movement and guiding the pipe connection, ensuring reliable sealing and ease of assembly, while accommodating mounting errors and vibrations.
Implementation Method 1
The seal member 80 is compressed between the connecting port 70 and the pipe 60 so as to liquid-tightly seal a space therebetween
Implementation Method 2
an annular protrusion 9 is provided on an outer circumferential side of the connecting port 3 so as to rise outwardly from the body 1, in which at least a part of the pipe 32 arranged in a circumferential direction is disposed between the protrusion 9 and the connecting port 3
Data Source
AI summary
In a water outlet, the deterioration of sealing performance is prevented by a sealing member sealing between a pipe and the connecting port of the water outlet. A water outlet is provided at a coolant outlet of an internal combustion engine to which a pipe leading coolant out of the engine is connected, having a dish-shaped body fixed to the engine, a cylindrical connecting port provided to rise outward from the body portion and to be inserted into the inside of the pipe, and a sealing member on the outer circumference of the connecting port. A convex portion is provided on the outer circumferential side of the connecting port to rise outward from the body, and an annular sealing member is provided between the connecting port and the pipe, and at least a circumferential portion of the pipe is disposed between the convex portion and the connecting port.


