Coolant Path Design for Plasma Etching Temperature Control

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Solution Overview

Problem

In plasma etching processes, maintaining uniform temperature and pressure of a processing target object is challenging due to limitations in heat transfer efficiency, particularly in direct expansion type temperature control systems where coolant vaporization is critical for high-efficiency heat transfer.

Innovation Solution

A processing apparatus with a dual-structured coolant path within the mounting table, featuring a first and second path with regular cross-sectional areas and spiral extensions, along with airtightly divided heat transfer spaces, allows for precise control of pressure and heat generation, enhancing both heat transfer efficiency and pressure uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-plane coolant path is used in the mounting table, then the structure is simple, but pressure uniformity deteriorates due to required inlet/outlet arrangements and folding portions

Engineering Contradiction:
Improvecoolant path structureVSAvoidpressure uniformity
Core Design Contradiction:
Device complexityVSStress or pressure

Solution Approach 1:

The coolant path is configured to extend in the vertical direction (third dimension) rather than being confined to a single horizontal plane. The first coolant path extends from the center toward the radial direction, and the second coolant path extends from the first path in the vertical direction, creating a three-dimensional coolant distribution network that eliminates the need for excessive folding and maintains pressure uniformity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The coolant path is divided into multiple independent segments (first coolant path and second coolant path) that are distributed throughout the mounting table volume. This segmentation allows each path to independently contribute to pressure uniformity while collectively providing comprehensive coolant distribution without requiring complex single-plane arrangements.

Inventive Principle:
Principle #1Segmentation

2Power

If the coolant path length and cross-sectional area are increased to improve heat generation, then heat transfer efficiency improves, but the internal volume of the mounting table is exceeded

Engineering Contradiction:
Improveheat generationVSAvoidmounting table internal volume
Core Design Contradiction:
PowerVSVolume of stationary object

Solution Approach 1:

The coolant path utilizes the vertical dimension within the mounting table to extend its length and cross-sectional area without increasing the horizontal footprint. By arranging paths in three dimensions rather than confining them to a single plane, the system achieves greater heat generation capacity while maintaining compact dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The second coolant path is positioned to extend from the first coolant path, creating a nested or hierarchical arrangement where paths are distributed through different vertical levels. This nesting allows maximum utilization of the available internal volume for heat generation purposes.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If folding portions are added to the coolant path to arrange inlet and outlet in one plane, then ease of operation improves, but pressure variation increases

Engineering Contradiction:
Improveinlet/outlet arrangementVSAvoidpressure variation
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

Instead of folding the coolant path within a single plane to accommodate inlet and outlet arrangements, the system uses vertical extension to position inlet and outlet ports at different heights. This three-dimensional arrangement eliminates the need for folding portions that would create pressure variations, while still providing convenient access points for coolant supply and discharge.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves higher heat generation and pressure uniformity, reducing the need for inlet and outlet arrangements within a single plane, thereby minimizing pressure variations and optimizing vaporization temperature uniformity, even within limited internal volumes.

Implementation Method 1

it is required to control a pressure and a dryness of a coolant flowing in a path within a mounting table configured to mount thereon the processing target object, which serves as a vaporizer

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

there is proposed a direct expansion type temperature control system configured to be capable of performing a high-efficiency heat transfer

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

an electrostatic chuck provided on the first portion

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentUS11404251B2Processing apparatus for processing target object
Publication Date: 2022.08.02 TOKYO ELECTRON LTD
  • US11404251B2 patent drawing
  • US11404251B2 patent drawing
  • US11404251B2 patent drawing

AI summary

A cooling table includes a first portion, a second portion, a first path, a second path and a third path. An electrostatic chuck is provided on the first portion, and the first portion is provided on the second portion. The first path is provided within the first portion, and the second path is provided within the second portion. The third path is connected to the first path and the second path. A chiller unit is connected to the first path and the second path. The first path is extended within the first portion along the electrostatic chuck, and the second path is extended within the second portion along the electrostatic chuck. A coolant outputted from the chiller unit passes through the first path, the third path and the second path in sequence, and then is inputted to the chiller unit.