Copper Air Electrode with H2O2 Double Layer for Faster Ionization

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Solution Overview

Problem

Metal-air cells face challenges with the slow ionization rate of oxygen at the air electrode and the inability to use metal electrodes as cathodes due to disproportionation reactions, especially when hydrogen peroxide is involved, limiting their versatility and efficiency.

Innovation Solution

Incorporating hydrogen peroxide into the electrolyte solution to form a dipole electric double layer at the interface between the metal electrode and the electrolyte, allowing copper or its alloys to function as air electrodes and enhancing the ionization rate by catalytic reactions on the copper surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a carbon electrode is used as the air electrode in a metal-air cell, then the structure is simple and easy to manufacture, but the ionization rate of oxygen at the air electrode is slower than at the anode electrode

Engineering Contradiction:
Improveease of manufactureVSAvoidionization rate
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The invention changes the material parameter of the air electrode from conventional carbon to copper or copper alloy, which fundamentally alters the electrochemical properties and ionization kinetics. This material substitution enables faster oxygen ionization rates while maintaining manufacturing simplicity through the use of conventional metalworking techniques.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs copper or copper alloy as the air electrode material, creating a composite electrochemical system that combines the advantages of metal catalytic activity with the structural properties needed for metal-air cell operation. This composite approach resolves the contradiction by achieving both ease of manufacture and high ionization rate.

Inventive Principle:
Principle #40Composite materials

2Productivity

If a metal electrode is used as the cathode in a fuel cell with hydrogen peroxide, then the catalytic activity is improved, but a disproportionation reaction of hydrogen peroxide occurs preventing its use

Engineering Contradiction:
Improvecatalytic activityVSAvoidstability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention changes the pH parameter of the electrolyte to neutral or alkaline conditions, which fundamentally alters the electrochemical stability window and reaction pathways. This parameter change suppresses the disproportionation reaction while maintaining the catalytic activity of copper for oxygen ionization, resolving the contradiction between catalytic performance and chemical stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a localized dipole electric double layer at the copper electrode surface through hydrogen peroxide orientation, which provides a specialized microenvironment for catalytic activity. This local structural modification enables high catalytic activity at the electrode interface while the bulk electrolyte maintains stability, preventing disproportionation reactions.

Inventive Principle:
Principle #3Local quality

3Reliability

If hydrogen peroxide is added to the electrolyte to form a dipole electric double layer, then short-circuiting is prevented and ionization rate is improved, but the device complexity increases

Engineering Contradiction:
Improveprevention of short-circuitingVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention employs hydrogen peroxide in the electrolyte that automatically orients itself at the copper electrode surface to form a dipole electric double layer. This self-organizing process occurs spontaneously without external intervention or additional device components, providing short-circuit prevention and enhanced ionization while avoiding increases in device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention uses hydrogen peroxide as a molecular intermediary that mediates between the copper electrode and the bulk electrolyte. This intermediary substance forms the dipole electric double layer structure that prevents short-circuiting while facilitating improved ionization kinetics, resolving the contradiction without adding device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the ionization rate at the cathode, prevents short-circuiting, and enables the use of copper electrodes as air electrodes, increasing current generation and power production in metal-air cells by facilitating oxidation and reduction reactions.

Implementation Method 1

when hydrogen peroxide is supplied into the alkaline electrolyte of the metal-air cell, a dipole electric double layer having a separator function is formed at the interface between the metal electrode and the electrolyte solution

Methodology Applied
Scientific EffectElectric double layer formation: Electrostatic Induction

Implementation Method 2

hydrogen peroxide in the electrolytic solution is an electric dipole, and therefore tends to be oriented to the electrode surface and form a dipole electric double layer

Methodology Applied
Scientific EffectDipole orientation: Polarisation

Implementation Method 3

enhancing the ionization rate by catalytic reactions on the copper surface

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 4

facilitating oxidation and reduction reactions

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 5

facilitating oxidation and reduction reactions

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS20240204209A1Air electrode having hydrogen peroxide-containing electric double layer, and metal-air battery using same
Publication Date: 2024.06.20 CROSS TECHNOLOGY LABO CO LTD
  • US20240204209A1 patent drawing
  • US20240204209A1 patent drawing
  • US20240204209A1 patent drawing

AI summary

A cathode electrode made of metal copper in a neutral or alkaline electrolyte containing hydrogen peroxide, a metal anode having a base electrode potential of copper, and an electric double layer having hydrogen peroxide as a dipole are formed, and a separator-less battery having an insulating dipole electric double layer functioning as a separator between the anode electrode and the cathode electrode and a metal-air battery having a copper cathode having an electric double layer having hydrogen peroxide as a dipole are provided as an air electrode.