Copper Air Electrode in Magnesium Air Batteries Without Acid Passivation

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Solution Overview

Problem

Existing air batteries face challenges in efficiently absorbing oxygen at the cathode, limiting the reaction rate, and the carbon cathode used in traditional batteries is not sufficient for high efficiency oxygen reduction.

Innovation Solution

The use of copper or its alloy as the cathode electrode in an alkaline electrolyte, combined with hydrogen peroxide as an active material, enhances oxygen reduction by leveraging the Cu catalyst function, forming a synergistic effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If traditional chemical cells use dilute sulfuric acid as electrolyte, then power generation occurs quickly, but the copper surface is passivated in approximately 1 hour and power generation stops

Engineering Contradiction:
Improvepower generation speedVSAvoidpower generation duration
Core Design Contradiction:
SpeedVSDuration of action of moving object

Solution Approach 1:

The invention changes the pH parameter of the electrolyte from acidic to alkaline, which fundamentally prevents copper surface passivation while maintaining fast reaction kinetics, enabling continuous power generation for one day and night by eliminating the harmful acid-copper interaction that causes surface deactivation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention converts the typically harmful effect of copper dissolution in acid into a beneficial controlled process in alkaline media, where copper forms stable surface oxides that actually enhance catalytic activity for oxygen reduction while preventing further passivation and maintaining long-term operational stability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables continuous power generation for up to one day and night, with minimal anode dissolution, making it an effective emergency power source, and allows the use of neutral or alkaline electrolytes like seawater.

Implementation Method 1

when metal copper is immersed in water, decomposition of water occurs on the copper surface, and the decomposition becomes remarkable by the addition of hydrogen peroxide. The present inventors have focused on this Cu catalyst function concerning to the water splitting reaction

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

Reduction at the positive electrode (cathode): O2+2H2O+4e-→4OH—

Methodology Applied
Scientific EffectOxygen reduction reaction: Redox Reactions

Implementation Method 3

an O2 reduction reaction: O2+2H2O+4e-→4OH— at the cathode side are used to generate electric power

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Implementation Method 4

an oxidation reaction: 2Mg→2Mg2++4e- at the magnesium anode side

Methodology Applied
Scientific EffectOxidation reaction: Redox Reactions

Implementation Method 5

a saline solution is used as an electrolytic solution

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20250286173A1Air battery in which metallic copper or alloy thereof serves as oxygen reducing air electrode
Publication Date: 2025.09.11 CROSS TECHNOLOGY LABO CO LTD
  • US20250286173A1 patent drawing
  • US20250286173A1 patent drawing
  • US20250286173A1 patent drawing

AI summary

An air battery or cell in which copper or an alloy thereof serve as an oxygen reducing air electrode is provided. A magnesium air battery or cell comprises an alkaline electrolyte solution having at least a water-soluble electrolyte imparting conductivity and receiving a supply of oxygen or an oxygen supply compound, a metal copper or a copper alloy as an oxygen reduction air electrode (cathode), and a magnesium metal or an alloy thereof having a base electrode potential than the metal copper cathode as a negative electrode (anode), wherein the battery generates an electric force by the following reactions;Oxidation at the negative electrode (anode): 2Mg→2Mg2++4e-; andReduction at the positive electrode (cathode): O2+2H2O+4e-→4OH—.