Core-Shell Binder for High-Density Battery Electrodes

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Solution Overview

Problem

Conventional binder compositions for secondary battery electrodes fail to ensure adequate ion conductivity and electrical characteristics, particularly at increased electrode density, leading to suboptimal rate and cycle characteristics.

Innovation Solution

A binder composition featuring a particulate polymer with a core-shell structure, where the shell portion partially covers the core portion, is used to enhance ion conductivity and binding capacity, comprising a core portion with a degree of swelling in electrolyte solution between 300% and 900% and a shell portion with a glass transition temperature between 40°C and 200°C, along with a second particulate polymer for improved peel strength and cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional binder composition is used to increase electrode density, then electrode capacity is improved, but ion conductivity deteriorates

Engineering Contradiction:
Improveelectrode capacityVSAvoidion conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The binder particle is segmented into a core-shell structure where the core portion provides swelling for ion conductivity and the shell portion provides binding capacity. This segmentation allows each part to optimize its function independently, resolving the contradiction between ion conductivity and electrode capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the binder particle have different properties: the core portion has high swelling ratio for ion conductivity while the shell portion has appropriate glass transition temperature for binding. This local differentiation of properties allows simultaneous achievement of ion conductivity and electrode capacity.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If conventional binder composition is used to increase electrode density, then electrode capacity is improved, but rate characteristics deteriorate

Engineering Contradiction:
Improveelectrode capacityVSAvoidrate characteristics
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The core-shell structure segments the binder functions so that the core's high swelling ratio maintains ion conductivity channels open even at high density, enabling fast ion transport and thus improving rate characteristics while maintaining electrode capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By changing the physical parameters of the binder (core swelling ratio and shell glass transition temperature), the electrode maintains both high capacity and fast reaction kinetics, resolving the contradiction between capacity and rate characteristics.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional binder composition is used to increase electrode density, then electrode capacity is improved, but cycle characteristics deteriorate

Engineering Contradiction:
Improveelectrode capacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The core-shell structure separates the swelling function (core) from the binding function (shell), allowing the shell to maintain strong adhesion during cycling while the core ensures ion conductivity, thus improving cycle characteristics without sacrificing capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shell portion with controlled glass transition temperature provides localized mechanical stability and adhesion during expansion/contraction cycles, while the core provides localized ion conductivity, together resolving the contradiction between capacity and cycle life.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The core-shell structured binder composition significantly improves the rate and cycle characteristics of secondary batteries by ensuring excellent ion conductivity and peel strength between the electrode mixed material layer and the current collector, achieving a balance of high performance even at increased electrode density.

Implementation Method 1

a core portion with a degree of swelling in electrolyte solution between 300% and 900%

Methodology Applied
Scientific EffectSwelling: Absorption (physical)

Implementation Method 2

a shell portion with a glass transition temperature between 40°C and 200°C

Methodology Applied
Scientific EffectGlass transition:

Data Source

PatentUS10290873B2Binder composition for secondary battery electrode, slurry composition for secondary battery electrode, electrode for secondary battery, and secondary battery
Publication Date: 2019.05.14 ZEON CORP
  • US10290873B2 patent drawing

AI summary

Provided is a binder composition for a secondary battery electrode that can cause a secondary battery to display excellent rate characteristics and cycle characteristics. The binder composition for a secondary battery electrode contains a first particulate polymer having a core-shell structure including a core portion and a shell portion that partially covers an outer surface of the core portion.