Core/Shell Nanorod Anodes for Deeply Rechargeable Zinc-Air Batteries

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Solution Overview

Problem

Rechargeable zinc anodes in alkaline electrolytes face challenges such as passivation, dissolution, and hydrogen evolution reactions, leading to low Coulombic efficiency and short cycle life, which hinder the development of deeply rechargeable zinc-air batteries.

Innovation Solution

The implementation of core/shell nanoscale structures, specifically ZnO@TiO2 and ZnO@TiNxOy core/shell nanorods with sub-micron feature sizes and conformal ion-sieving coatings, suppresses hydrogen evolution and prevents zincate ion dissolution, allowing for deeper cycling and improved electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If zinc anodes are used in alkaline electrolytes, then high theoretical capacity is achieved, but passivation and dissolution occur leading to short cycle life

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

A conformal thin film coating (5-50 nm thickness) is applied to the zinc anode surface. This flexible shell selectively permits ion transport while preventing harmful dissolution and passivation, enabling the zinc anode to achieve both high theoretical capacity and extended cycle life in alkaline electrolytes.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The coating is designed with controlled porosity to allow selective ion transport. The porous structure enables hydroxide ions to pass through while blocking larger zincate ions, maintaining electrochemical activity while preventing dissolution and passivation that would otherwise limit cycle life.

Inventive Principle:
Principle #31Porous materials

2Productivity

If zinc anodes are deeply cycled, then high energy utilization is achieved, but hydrogen evolution reactions increase reducing efficiency

Engineering Contradiction:
Improveenergy utilizationVSAvoidhydrogen evolution
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The coating modifies the electrochemical parameters at the zinc anode surface by establishing a controlled interface potential. This parameter change suppresses the hydrogen evolution reaction while maintaining zinc deposition/dissolution reactions, enabling deep cycling with high energy utilization and reduced energy loss to hydrogen evolution.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The conformal coating acts as an intermediary layer between the zinc anode and alkaline electrolyte. This mediator selectively facilitates zinc ion transport while blocking the pathways for hydrogen evolution, allowing deep cycling to proceed with high efficiency and minimal energy loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional zinc anodes are used, then simple structure is maintained, but dissolution of zincate ions occurs leading to morphology change

Engineering Contradiction:
ImprovestructureVSAvoidmorphology stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

A conformal thin film coating is applied to the zinc anode surface to prevent dissolution of zincate ions. This shell maintains the structural integrity and morphology of the zinc anode during cycling, preventing the composition instability that would otherwise occur with conventional unprotected zinc anodes.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These core/shell structures achieve high specific discharge capacity and prolonged cycle life, with ZnO@TiNxOy nanorods demonstrating twice the discharge capacity of uncoated ZnO nanorods and cycling over 640 times, and Zn-pome microspheres maintaining capacity under harsh conditions.

Implementation Method 1

confine larger zincate ions and allow smaller hydroxide ions to permeate

Methodology Applied
Scientific EffectIon sieving: Semipermeable Membrane

Implementation Method 2

suppress hydrogen evolution and prevents zincate ion dissolution

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

convert chemical energy into electrical energy by means of an electrochemical oxidation-reduction reaction

Methodology Applied
Scientific EffectElectrochemical oxidation-reduction reaction: Redox Reactions

Data Source

PatentUS20220255068A1Deeply Rechargeable Battery Systems and Methods
Publication Date: 2022.08.11 GEORGIA TECH RES CORP
  • US20220255068A1 patent drawing
  • US20220255068A1 patent drawing
  • US20220255068A1 patent drawing

AI summary

Deeply rechargeable battery systems and methods, where a core/shell nanoscale structure provides deeply rechargeable anodes that overcome intrinsic limitations of conventional battery materials that involve soluble intermediates or insulating discharge products. The deeply rechargeable battery systems and methods simultaneously overcome the dilemmas of passivation and dissolution. An ion-sieving concept is applied to a Zn anode that confines larger zincate ions and allows smaller hydroxide ions to permeate, can limit/prevent ZnO dissolution and electrode shape change.