Corona Discharge Cooling for Fanless Electronics Thermal Management

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Solution Overview

Problem

The increasing energy density and voltage requirements in aerospace electronic equipment lead to overheating issues, which are often addressed by ventilation systems that add cost, weight, and complexity, while moving components like fans introduce additional failure points.

Innovation Solution

A thermal management system using an ionic motion generator with an anode and cathode to generate an ionic discharge along a fluid pathway, creating fluid movement for cooling, which can be routed across or through electronic equipment, utilizing corona discharge energy typically avoided in high-altitude environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If ventilation systems are used to cool electronic equipment, then cooling effectiveness is improved, but weight and cost increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoidsystem weight
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The patent replaces mechanical ventilation systems (fans, motors, bearings) with an ionic motion generator that uses electrohydrodynamic forces to move fluid. This substitution eliminates moving mechanical parts while achieving the same cooling function, directly resolving the contradiction between cooling effectiveness and system weight.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The ionic motion generator uses the electrical energy already present in the system to generate the cooling flow, rather than requiring separate mechanical power sources. The corona discharge creates ions that are accelerated by the electric field, generating thrust without external mechanical input, making the system self-sufficient and reducing overall weight.

Inventive Principle:
Principle #25Self-service

2Temperature

If ventilation systems with moving components are used, then cooling is achieved, but device complexity and failure points increase

Engineering Contradiction:
Improvecooling capabilityVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical ventilation systems with stationary electrodes that generate ionic wind through corona discharge. This eliminates motors, bearings, seals, and other mechanical components that increase complexity and create failure points, while maintaining effective cooling capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention extracts and eliminates the moving components from the ventilation system, keeping only the stationary electrohydrodynamic generator. By removing the mechanical subsystem entirely, the patent reduces device complexity and failure points while preserving the essential cooling function.

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If traditional ventilation systems are used, then cooling is provided, but cost increases

Engineering Contradiction:
Improvecooling performanceVSAvoidmanufacturing cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent replaces expensive mechanical ventilation components with simpler electrohydrodynamic generators consisting of electrode structures. This substitution reduces manufacturing costs by eliminating precision mechanical parts, assemblies, and associated hardware while maintaining cooling performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system effectively harnesses corona discharge to power cooling, reducing the need for ventilation systems and minimizing weight and complexity, while enhancing cooling efficiency and reliability.

Implementation Method 1

The anode and cathode are positioned along a fluid pathway so that the ionic discharge generates movement of the fluid along the pathway

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 2

the fluid pathway contains air and the flow of ions generates ionic wind

Methodology Applied
Scientific EffectIonic wind: Ion Wind

Implementation Method 3

the pathway can be routed across heatsinks and/or heat exchangers to disperse the heat

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12439549B2Corona discharge powered cooling
Publication Date: 2025.10.07 EATON INTELLIGENT POWER LTD
  • US12439549B2 patent drawing
  • US12439549B2 patent drawing
  • US12439549B2 patent drawing

AI summary

A thermal management system includes an ionic motion generator to direct fluid flow towards a heated component (e.g., equipment to be cooled or a heatsink mounted thereat). In certain systems, the fluid is directed through a conduit arrangement. In certain systems, the fluid is directed past the heated component to a heat exchanger. Certain types of thermal management systems have no moving components to create the fluid flow.