Corona Ignition RF Amplifier With Self-Tuning Resonance Feedback

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Solution Overview

Problem

Existing corona ignition systems for air/fuel mixtures in automotive applications require complex control mechanisms to maintain a precise electric field for efficient combustion, often involving manual frequency tuning and noise removal, which can be cumbersome and less efficient.

Innovation Solution

A self-tuning power amplifier circuit using an RF transformer with opposing magnetic flux directions, driven by MOSFETs and featuring a sense winding for feedback, automatically generates and filters the resonant frequency, eliminating the need for manual frequency measurement and reducing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex signal processing and frequency tuning are used to dynamically control the electric field, then ionization efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveionization efficiencyVSAvoidsignal processing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The amplifier circuit automatically detects and locks onto the resonant frequency of the corona discharge load through self-oscillation. The circuit uses positive feedback through a capacitor connected from the output to the input, allowing the system to self-tune without external frequency control mechanisms. This eliminates complex signal processing while maintaining reliable ionization efficiency.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The circuit transitions from a static fixed-frequency design to a dynamic self-tuning system. The resonant frequency is determined by the load characteristics themselves, allowing the system to automatically adapt to changing conditions in the corona discharge process, maintaining optimal ionization efficiency without manual intervention.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If fixed frequency operation is used, then device complexity is reduced, but adaptability to varying capacitance deteriorates

Engineering Contradiction:
Improvefrequency control complexityVSAvoidcapacitance variation adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The capacitor connected from the output to the input creates a feedback loop that detects the resonant frequency of the load. This feedback mechanism allows the circuit to automatically adjust its operating frequency to match the load's resonant frequency, providing adaptability to capacitance variations without adding complex control systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The same capacitor serves multiple functions: it acts as part of the resonant circuit determining the oscillation frequency and simultaneously provides the feedback necessary for frequency detection and locking. This multi-functionality achieves adaptability without increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-tuning power amplifier circuit efficiently ignites the corona ignitor by automatically adjusting the resonant frequency and reducing noise, enhancing combustion efficiency and simplifying the ignition process.

Implementation Method 1

current induced in the output winding generates a magnetic flux in the core in opposing directions

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

causing the inductor and capacitor to ring. As a result, a voltage is generated on the secondary winding resistor that is fed to a circuit that filters out all noise and leaves a voltage at the natural frequency of the inductor capacitor

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

a corona discharge occurs. In a corona discharge, some electric charge on the electrode is dissipated through being carried through the gas to the ground as a small electric current

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 4

The sufficiently strong electric field causes ionization of a portion of the fuel-air mixture to facilitate the combustion reaction(s)

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS20100282198A1Corona ignition with self-tuning power amplifier
Publication Date: 2010.11.11 FEDERAL MOGUL IGNITION LLC
  • US20100282198A1 patent drawing
  • US20100282198A1 patent drawing
  • US20100282198A1 patent drawing

AI summary

A power amplifier circuit that has an inductor and capacitor connected to one end of the output winding of an RF transformer. The other end of the output winding is connected to a resistor that in turn is connected to ground. The transformer has two primary windings. Both primary windings have one end connected to a variable DC voltage supply. The other end of each primary winding is attached to a switch, such as a MOSFET. All three windings are wound around a core. Current flowing from the DC voltage supply to the switches causes a magnetic flux in the core. A voltage is generated on the secondary winding resistor. This voltage is fed back to the switches, controlling on and off timing. In this way the need to measure and record natural frequency is eliminated.