Offshore LNG Coupling Device Asymmetric Guide Post Alignment

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Solution Overview

Problem

Existing systems for offshore liquefied natural gas (LNG) transfer between floating vessels face challenges with significant bending moments in hoses due to misalignment, leading to unacceptable resistance during connection and potential equipment damage from jammed pull-in wires.

Innovation Solution

A coupling device with a non-circular guiding element and receptacle providing sideways, longitudinal, and rotational righting moments, allowing the coupling heads to be aligned and connected at an angle different from the central axis, using a pull-in mechanism that applies force outside the hose's central axis to facilitate smooth entry and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional pull-in system with circular guide posts and slits is used, then the connection operation can be performed, but significant bending moments occur in hoses due to misalignment, creating unacceptable resistance during connection and potential equipment damage

Engineering Contradiction:
Improveconnection operationVSAvoidbending moments in hoses
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The patent applies asymmetry by changing the guide post cross-section from circular to non-circular (rectangular, square, or triangular) and making the receptacle cross-section complementary to the guide post shape. This asymmetric design provides lateral guidance and rotational alignment, preventing misalignment and reducing bending moments in hoses during connection operations.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The non-circular guide post and complementary receptacle act as intermediary alignment elements between the pull-in force and the final connection. The shaped guide post enters the complementary receptacle first, establishing proper angular and rotational alignment before the main hose connection is completed, thereby mediating the alignment process and preventing harmful bending moments.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the pull-in wire is connected along the longitudinal axis of the flexible pipe, then the connection can be made, but the weight of the hose end assembly creates significant angle deviation between pulling rope and hose, causing problems at initial entering in the funnel

Engineering Contradiction:
Improveconnection processVSAvoidalignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The non-circular guide post performs preliminary alignment action by engaging the complementary receptacle before the main connection is established. The shaped guide post enters the receptacle at an angle and automatically orients itself through the asymmetric geometry, pre-aligning the hose assembly before final connection, thereby eliminating angle deviation problems.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The asymmetric cross-sections of the guide post and receptacle create inherent alignment forces that correct angular deviations during the entry process. The non-circular shape prevents rotation and ensures proper orientation, while the complementary geometry guides the hose into the correct position, resolving alignment precision issues.

Inventive Principle:
Principle #4Asymmetry

3Device complexity

If conventional circular guide posts are used, then the structure is simple, but the pull-in wire may be jammed into the slits, causing equipment damage and interruption of operations

Engineering Contradiction:
Improveguide post structureVSAvoidoperational reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

Changing from circular to non-circular (rectangular, square, or triangular) guide post cross-sections eliminates the radial symmetry that allows pull-in wires to jam into slits. The asymmetric shape provides flat surfaces and defined edges that prevent wire entanglement and jamming, thereby improving operational reliability without significantly increasing structural complexity.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent converts the potential harm of wire jamming into a benefit by using the non-circular shape to actively prevent jamming. The flat surfaces and angular geometry of the non-circular guide post create clear pathways that guide the pull-in wire smoothly, transforming the design from one vulnerable to jamming into one that inherently prevents it.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentEP2435745B1Coupling device
Publication Date: 2020.02.19 MACGREGOR NORWAY
  • EP2435745B1 patent drawingFigure 1a~1b
  • EP2435745B1 patent drawingFigure 2a
  • EP2435745B1 patent drawingFigure 2b

AI summary

A coupling device for connecting a first coupling housing (12) and a second coupling housing (20) is provided. The first coupling housing (12) comprises a guiding element (101; 201; 301a-e; 401b,c; 501b-d) extending from the first coupling housing (12) and having a free end (102; 202; P) at a distance (h) from the first coupling housing central axis (a-a). The second coupling housing (20) comprises a receptacle (123; 223; 323; 423; 523) for the guiding element and pull-in means (8) for pulling the guiding element into the receptacle, said pull-in means (8) being connected to the guiding element free end (102; 202; P). The invention allows the first coupling housing to be pulled towards the receptacle at an angle which is not coincident with the central axis (a-a), and when the guiding element is in place inside the receptacle, the first coupling housing central axis (a-a) and the central axis (b-b) of the second coupling housing are aligned and coincident, and the two housings are rotationally aligned.