Cover Unit with Elastic Bag for Wireless Power-Receiving Coil Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The power-receiving coil on vehicles is prone to damage from external impacts, such as foreign objects, which can degrade power supply reliability.

Innovation Solution

A cover unit with a cover member and a bag that can expand and contract to open and close, protecting the power-receiving coil during vehicle operation while allowing power supply by opening when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the power-receiving coil is installed directly on the bottom of the vehicle without a cover, then the structure is simple and easy to manufacture, but the coil is vulnerable to damage from foreign objects and impacts

Engineering Contradiction:
Improveprotection of power-receiving coilVSAvoidstructure of power-receiving device
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies a flexible cover member that can be opened and closed to protect the power-receiving coil. The cover member is configured to cover the coil in a closed state to prevent damage from foreign objects, while being openable to allow power supply. This flexible protective structure resolves the contradiction by providing strength/protection without requiring a complex rigid enclosure.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If a cover member is provided to protect the power-receiving coil, then the coil is protected from damage, but the cover member may interfere with power supply if not properly positioned

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidpower supply operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a dynamic cover member that can transition between open and closed states. The cover member is configured to be open during power supply to avoid interference with the magnetic field and power transmission, and closed during vehicle operation to provide protection. This dynamic positioning resolves the contradiction by ensuring both protection and uninterrupted power supply operation.

Inventive Principle:
Principle #15Dynamics

3Strength

If the cover member is always in the closed state to protect the coil, then the coil is continuously protected, but power supply is blocked when the vehicle is stationary and needs charging

Engineering Contradiction:
Improveprotection of power-receiving coilVSAvoidpower supply efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The patent implements periodic action by transitioning the cover member between closed and open states based on operational requirements. The cover is closed during vehicle movement to provide protection, and opened during stationary charging to enable power supply. This periodic switching resolves the contradiction by providing continuous protection during operation while ensuring uninterrupted power supply during charging.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents damage to the power-receiving coil and ensures continuous appropriate power supply to the vehicle by shielding it during impacts and allowing power transmission when required.

Implementation Method 1

a power-receiving coil mounted on a movable body and to which power is wirelessly supplied from a power-supplying coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a bag configured to expand and contract and to open and close the cover member

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2999085B1Power-receiving device, contactless power-feeding system, and cover unit
Publication Date: 2018.03.07 IHI CORP
  • EP2999085B1 patent drawingFigure 1
  • EP2999085B1 patent drawingFigure 2A~2B
  • EP2999085B1 patent drawingFigure 3

AI summary

A wireless power-supplying system (1) includes a power-supplying coil (15) disposed on a ground contact surface side, a power-receiving coil (21) mounted on a movable body and to which power is wirelessly supplied from the power-supplying coil (15), a cover member (31) provided in the movable body and configured to be opened and closed and cover the power-receiving coil in a closed state, and a bag (33, 33A) configured to expand and contract and to open and close the cover member.