Crawler Robot Suspension Adaptive Pitch and Roll Adjustment

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Solution Overview

Problem

Existing crawler chassis systems face instability and reduced obstacle crossing ability on complex terrains due to fixed suspension structures, leading to uneven force distribution and potential damage, as they are unable to effectively adjust pitch and roll angles to adapt to varied terrain conditions.

Innovation Solution

A special robot with a crawler chassis equipped with a shock absorption suspension assembly and a suspension adaptive adjustment assembly, featuring steering motors, gears, and an electronic control system that allows for independent pitch and roll angle adjustments, enabling better attachment and obstacle crossing on complex pavements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed suspension structure is used in the crawler chassis, then the device complexity is reduced, but the adaptability to complex terrain deteriorates and the stability decreases

Engineering Contradiction:
Improvesuspension structure complexityVSAvoidterrain adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by transforming the fixed suspension structure into a dynamic, adjustable system. The suspension structure can now change its configuration through pitch and roll angle adjustments, allowing it to adapt to varying terrain conditions while maintaining manageable complexity through systematic control mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by enabling the suspension structure to modify its geometric parameters (pitch and roll angles) in response to terrain variations. This allows the same suspension system to optimize its performance across different terrain types without requiring multiple fixed configurations.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the suspension structure cannot adjust pitch and roll angles, then the device complexity is reduced, but the obstacle crossing ability deteriorates

Engineering Contradiction:
Improvesuspension adjustment mechanism complexityVSAvoidobstacle crossing ability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent transforms the static suspension system into a dynamic one capable of real-time angle adjustments. This enables the crawler chassis to actively respond to obstacles by modifying its suspension geometry, significantly improving obstacle crossing capability while maintaining reasonable system complexity through integrated control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary action by enabling the suspension system to proactively adjust its pitch and roll angles in anticipation of or response to upcoming terrain features. This allows the crawler to optimize its configuration before encountering obstacles, enhancing crossing ability while managing complexity through predictive control strategies.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If a fixed suspension structure is used, then the manufacturing precision requirements are reduced, but the operational stability on complex terrain deteriorates

Engineering Contradiction:
Improvesuspension structure manufacturing precisionVSAvoidoperational stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent resolves this contradiction by implementing a dynamic suspension system that can adapt its configuration during operation. This dynamic capability compensates for variations in manufacturing precision, allowing the system to maintain operational stability across different terrain conditions without requiring extremely tight manufacturing tolerances.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by enabling the suspension structure to modify its operational parameters (angles and positions) in real-time. This flexibility allows the system to compensate for manufacturing variations and maintain stable operation on complex terrain, reducing the stringency of manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If the suspension structure is made adjustable for terrain adaptation, then the adaptability improves, but the device complexity increases

Engineering Contradiction:
Improveterrain adaptabilityVSAvoidsuspension adjustment system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the suspension adjustment system into modular components that can be independently controlled. This modular approach enables terrain adaptability through coordinated adjustments of multiple segments while managing overall system complexity through distributed control architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements universality by designing the suspension adjustment system to perform multiple functions simultaneously - pitch adjustment, roll adjustment, obstacle crossing, and terrain adaptation. This multi-functionality reduces the need for separate specialized mechanisms, thereby managing complexity while enhancing adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11427272B2Special robot with complex terrain adaptive function and a motion and operation method thereof
Publication Date: 2022.08.30 QINGDAO AGRI UNIV
  • US11427272B2 patent drawing
  • US11427272B2 patent drawing
  • US11427272B2 patent drawing

AI summary

Disclosed are a special robot with complex terrain adaptive function and a motion and operation method thereof. The special robot comprises a crawler chassis, a shock absorption suspension assembly, a suspension adaptive adjustment assembly and an electronic control assembly. The present disclosure achieves an adaptive angle adjustment on the left and right sides of the shock absorption suspension assembly, including the independent pitch angle and roller angle adjustment on the left and right sides of the shock absorption suspension assembly by the configuration of structures such as the suspension adaptive adjustment assembly and then achieves the adaptability of the robot on complex and tough pavement conditions by the combination with a sensor for pavement perception, which ensures walking performance and attachment ability of mechanisms, further improves the load-bearing performance of the crawler robot, ensures the safety, stability and adaptability of the mobile platform.