Cross-Shaped Alignment Marks for FPCB and Control PCB Coupling

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Solution Overview

Problem

The increasing complexity of signal lines in flat panel display devices makes existing methods for aligning flexible printed circuit boards (FPCBs) with control printed circuit boards inadequate, leading to coupling defects and short circuits due to misalignment.

Innovation Solution

The implementation of a first align mark on the FPCB and a second align mark, which extends from the FPCB to the control printed circuit board, to ensure precise alignment and prevent misalignment between the two boards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional alignment methods (align marks on FPCB or protrusions) are used, then the alignment process is simple, but the manufacturing precision deteriorates due to increased complexity of signal lines and narrower pitches

Engineering Contradiction:
Improvealignment precisionVSAvoidsignal line complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extends the alignment mark from a single point or simple line (0D/1D) to a cross-shaped structure that spans multiple dimensions across the FPCB and control board. This cross-shaped align mark extends in multiple directions (horizontal and vertical) to provide reference points in different dimensional orientations, enabling precise alignment even as signal line complexity increases.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The alignment mark is divided into multiple segments or extension lines that are distributed at different positions on the FPCB and control board. By segmenting the alignment reference into multiple discrete extension lines rather than using a single continuous mark, the system can maintain alignment precision while accommodating the increased complexity and narrower pitches of modern signal lines.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the number of signal lines increases to improve image quality, then the display performance improves, but the alignment precision deteriorates due to narrower pitches and sophisticated routing

Engineering Contradiction:
Improvedisplay qualityVSAvoidcoupling precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The cross-shaped align mark acts as an intermediary reference element between the FPCB and the control board. This intermediary alignment structure provides stable, easily identifiable reference points that mediate the alignment process, ensuring precise coupling even when the underlying signal lines become more complex and densely packed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The alignment mark is formed in advance on both the FPCB and the control board before the actual coupling process. By performing this preliminary alignment preparation, the system establishes precise reference relationships beforehand, which then guide the final coupling operation and prevent misalignment issues that would otherwise arise from the complex signal line configurations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9826624B2Display device using alignment marks to align a flexible printed circuit board and a control printed circuit board
Publication Date: 2017.11.21 SAMSUNG DISPLAY CO LTD
  • US9826624B2 patent drawing
  • US9826624B2 patent drawing
  • US9826624B2 patent drawing

AI summary

A display device includes: a panel substrate configured to display an image; a control printed circuit board to receive an image signal from an external source, to generate data and a control signal based on the image signal, and to provide the data and the control signal to the panel substrate; and a flexible printed circuit board (FPCB) electrically connected to the panel substrate and electrically connected to the control printed circuit board. A first align mark is disposed on the FPCB and a second align mark is disposed on the control printed circuit board.