Crown Ether Grafted Polymer Electron Injection Layer for OLEDs

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Solution Overview

Problem

The use of high-work-function metals as cathodes in organic light-emitting diodes (OLEDs) and solar cells is hindered by a large electron-injection barrier, which limits device performance and efficiency, particularly due to the high brightness and voltage requirements, necessitating the development of effective electron-injection layers that can reduce this barrier.

Innovation Solution

A water/alcohol soluble electron-injection/hole-blocking composite layer is created using crown ether-grafted conjugated polymers that chelate metal ions, such as potassium, to form a pseudo-metallic state, reducing the electron-injection barrier and facilitating electron transport, while incorporating a hole-blocking polymer to enhance device performance with oxygen- and moisture-stable high-work-function metals like Al and Au.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high-work-function metals (Al, Cu, Ag, Au) are used as cathodes to achieve oxygen- and moisture-stability, then device reliability is improved, but a large electron-injection barrier forms reducing electron transport efficiency

Engineering Contradiction:
Improveoxygen- and moisture-stabilityVSAvoidelectron-injection barrier
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent introduces an electron-injection layer comprising crown ether-grafted conjugated polymer and hole-blocking polymer as an intermediary between the high-work-function metal cathode and the emitting layer. The crown ether groups chelate metal ions to form a pseudo-metallic state, creating an intermediate energy level that facilitates electron injection from the stable metal cathode while maintaining its oxidation resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the electronic parameters at the cathode interface by using crown ether groups to chelate metal ions, forming a pseudo-metallic state that alters the work function and energy level alignment. This parameter change enables efficient electron injection from high-work-function metals without sacrificing their inherent stability.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If electron-injection layers based on hydroxyl, amino or ammonium-salt groups are used to reduce electron-injection barrier, then electron transport is improved, but device complexity and material stability are compromised

Engineering Contradiction:
Improveelectron-injection barrier reductionVSAvoidmaterial stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent creates a composite electron-injection layer combining crown ether-grafted conjugated polymer and hole-blocking polymer. This composite material integrates the electron-injection capability of crown ether complexes with the hole-blocking and stability properties of the second polymer, achieving both low injection barrier and high material stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by using crown ether groups specifically at the cathode interface where metal ion chelation is needed for electron injection, while the bulk of the electron-injection layer maintains the stability and hole-blocking properties of the conjugated polymer structure.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If conventional electron-injection layers are used to achieve acceptable electron injection, then brightness reaches limited levels (380-7923 cd/m2), but energy consumption increases due to high applied voltage

Engineering Contradiction:
ImprovebrightnessVSAvoidapplied voltage
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The crown ether-grafted polymer acts as an intermediary that creates favorable energy level alignment and forms a pseudo-metallic state, reducing the voltage required for electron injection and enabling high brightness at lower energy consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution achieves significant improvements in brightness and efficiency for OLEDs, with maximum brightness reaching 54,800 cd/m2 and external quantum efficiency of 5.42% for deep-blue PLEDs, and enhances power conversion efficiency of solar cells by a factor of 3.5, outperforming previous technologies.

Implementation Method 1

crown ether groups are able to form stable complexes with ions of alkali, alkaline earth, and transition metals

Methodology Applied
Scientific EffectChelation:

Implementation Method 2

metal ion is intercalated into crown ether

Methodology Applied
Scientific EffectIntercalation:

Implementation Method 3

the formation of interfacial dipole or space charge between EIL and the cathode can reduce electron-injection barrier

Methodology Applied
Scientific EffectInterfacial dipole formation:

Implementation Method 4

electron-injection/electron-transport conjugated polymer

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Data Source

PatentUS9105851B2Composite material of hole-blocking polymer and electron-injection/electron-transport conjugated polymer grafted with crown ether into which metal ion is intercalated, and uses thereof in OLED and organic solar cell
Publication Date: 2015.08.11 NATIONAL TSING HUA UNIVERSITY
  • US9105851B2 patent drawing
  • US9105851B2 patent drawing
  • US9105851B2 patent drawing

AI summary

An water/alcohol soluble electron-injection/hole-blocking composite layer contains a conjugated polymer grafted with a side chain crown ether and with pseudo-metallic state of metal-ion stabilized by the crown ether (to reduce electron-injection barrier and facilitate electron transport), and a polymer with hole-blocking function. This composite layer is able to improve the performance of an organic light emitting diode with oxygen- and moisture-stable cathode (such as Al and Au), and the performance of an organic solar cell.