Current Balancing Module for Microprocessor Power Management

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Solution Overview

Problem

The increasing power dissipation in microprocessors due to low voltage CMOS processes leads to high current requirements, which are limited by parasitic resistance in chip packaging and printed circuit boards, making it difficult to reduce voltage drop without increasing material and processing costs.

Innovation Solution

A circuit with a current balancing module, comprising a buck converter, 2:1 DC/DC converter, balanced switched capacitance device, linear push-pull regulator, and hysteresis comparator, is used to connect modules in series between reference potentials, reducing current consumption differences between modules by balancing current levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If low voltage CMOS processes are used to increase processing power, then microprocessor power and functionality improve, but current requirements increase to levels exceeding 100 A

Engineering Contradiction:
Improvemicroprocessor powerVSAvoidcurrent level
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent divides the microprocessor into multiple independent modules (first module, second module, third module, fourth module) that can be operated separately. By segmenting the processor into modules that can run at different voltages and frequencies, the system achieves high overall power while keeping individual module current requirements manageable, thus resolving the contradiction between total processor power and current level.

Inventive Principle:
Principle #1Segmentation

2Productivity

If high current levels are used to power microprocessors, then processing capability increases, but parasitic resistance causes voltage drop of 100 mV

Engineering Contradiction:
Improveprocessing capabilityVSAvoidvoltage drop
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies different voltage levels to different modules based on their specific power requirements. High-voltage modules receive elevated voltage supplies while low-voltage modules operate at standard voltages. This local differentiation allows the system to achieve high processing capability where needed without incurring unnecessary voltage drops and power losses in all modules, thus resolving the contradiction between processing capability and energy loss.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If parasitic resistance is reduced to less than 1 MΩ, then voltage drop decreases, but material and processing costs increase significantly

Engineering Contradiction:
Improvevoltage dropVSAvoidmaterial and processing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent changes the operating voltage parameter of individual modules to match their power requirements. By operating high-power modules at elevated voltages and low-power modules at standard voltages, the system achieves efficient power delivery without requiring expensive low-resistance materials or complex packaging modifications. This parameter-based approach resolves the contradiction between reducing voltage drop and maintaining ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows microprocessors to operate at twice the voltage with half the current, effectively reducing parasitic resistance and power dissipation while maintaining efficient operation, thereby addressing the limitations of existing technologies.

Implementation Method 1

A current balancing module communicates with a node between the first and second modules and reduces a difference in current consumption between the first and second modules. The current balancing module comprises a buck converter.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

An inductance element communicates with the conduction and freewheeling switches and the node.

Methodology Applied
Scientific EffectMagnetic energy storage: Inductor

Implementation Method 3

A capacitance element communicates with the fourth reference potential and the node.

Methodology Applied
Scientific EffectElectrical energy storage: Capacitance

Implementation Method 4

The current balancing module comprises a hysteresis comparator.

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentUS7702929B2Low voltage logic operation using higher voltage supply levels
Publication Date: 2010.04.20 MARVELL ASIA PTE LTD
  • US7702929B2 patent drawing
  • US7702929B2 patent drawing
  • US7702929B2 patent drawing

AI summary

A processing system comprises a first processing module and a second processing module that communicates with the first processing module. The first and second processing modules are connected in series between first and second reference potentials. An operating system communicates with the first and second processing modules and performs at least one of load balancing and/or throttling of the first and second processing modules to reduce a difference in current consumption between the first and second processing modules.