Curved Active Layer Thin Film Transistor for OLED Gray Scale Control

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Solution Overview

Problem

Existing organic light-emitting display apparatuses face challenges in achieving high resolution and display quality due to limitations in the design of thin film transistor arrays, particularly in the configuration of active layers and capacitors, which affect the control of gray scale values and the accuracy of light emission.

Innovation Solution

A thin film transistor array substrate is designed with a curved active layer for the driving thin film transistor, a capacitor structure with overlapping electrodes, and a mesh structure for the driving voltage line, along with compensation and emission control transistors, to enhance the control of driving current and improve display quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional flat active layer is used in the driving thin film transistor, then the device structure is simple, but the driving range of gate voltage is limited and gray scale control accuracy is insufficient

Engineering Contradiction:
Improvegray scale control accuracyVSAvoidactive layer structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The active layer is designed with a curved configuration instead of a conventional flat structure. This curvature increases the effective area of the active layer within the same device footprint, thereby expanding the driving range of gate voltage and improving gray scale control accuracy without proportionally increasing device complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent transitions from a two-dimensional flat active layer to a three-dimensional curved active layer structure. This dimensional change allows for increased effective area and improved voltage control range while maintaining a compact device layout

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the capacitor electrode area is increased to improve holding capacity, then the capacitor can maintain voltage more effectively, but the pixel area increases reducing resolution

Engineering Contradiction:
Improvevoltage holding capacityVSAvoidpixel area
Core Design Contradiction:
ReliabilityVSArea of moving object

Solution Approach 1:

The capacitor structure is designed with nested overlapping electrodes where the first electrode and second electrode are positioned in a stacked configuration. This nesting approach maximizes the effective capacitor area within a compact footprint, improving voltage holding capacity without proportionally increasing pixel area

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The capacitor transitions from a planar side-by-side electrode layout to a three-dimensional overlapping stacked structure. This vertical arrangement increases the effective capacitor area without expanding the horizontal pixel footprint, thereby maintaining high resolution

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If the driving voltage line is made thicker to reduce resistance, then current transmission is improved, but the line occupies more space and complicates the mesh structure

Engineering Contradiction:
Improvecurrent transmission efficiencyVSAvoiddriving voltage line structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The driving voltage line is divided into multiple segments forming a mesh structure. This segmentation allows each segment to be optimized for current transmission while the distributed mesh layout reduces overall resistance without requiring any single line to be excessively thick

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The driving voltage line transitions from a simple linear configuration to a two-dimensional mesh structure. This dimensional expansion distributes current pathways across multiple routes, reducing resistance and improving transmission efficiency while maintaining space efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9412800B2Thin film transistor array substrate and organic light-emitting display apparatus including the same
Publication Date: 2016.08.09 SAMSUNG DISPLAY CO LTD
  • US9412800B2 patent drawing
  • US9412800B2 patent drawing
  • US9412800B2 patent drawing

AI summary

A substrate includes a driving transistor, a capacitor, a driving voltage line, and a connection line. The driving transistor has a gate electrode overlapping a channel region of a curved active layer. The capacitor has a first electrode is formed of the gate electrode of the driving transistor and a second electrode overlapping the first electrode. The driving voltage line includes driving voltage line portions on the capacitor and connected to edges of the second electrode of the capacitor. The first connection line is located at a portion of a region on the capacitor separated from the driving voltage line. A via hole is on the first connection line.