Curved Resonant Cavity Structure for Light-Emitting Devices

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Solution Overview

Problem

Current semiconductor light-emitting devices struggle to form a curved resonant cavity, which limits their performance and optoelectronic efficiency.

Innovation Solution

A method involving an epitaxial base with a curved concave portion is used to grow a light-emitting structure layer, followed by forming a first reflector layer and removing the base to create a second reflector layer, resulting in a curved resonant cavity that enhances light confinement and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a resonant cavity is formed in the semiconductor light-emitting device, then the optoelectronic performance is improved, but the manufacturing complexity increases and curved resonant cavities cannot be formed

Engineering Contradiction:
Improveoptoelectronic performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-forming a concave portion in the substrate before epitaxial growth. This pre-prepared geometric feature enables the subsequent formation of a curved resonant cavity structure without requiring complex post-processing steps. The concave portion serves as a template that guides the epitaxial growth to create the desired curved cavity shape, thereby improving optoelectronic performance while avoiding manufacturing complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements curvature by forming a resonant cavity with a curved reflective surface rather than a flat one. The concave portion in the substrate and the resulting curved cavity structure enhance light confinement and resonance effects, improving optoelectronic performance. The curved geometry is achieved through the pre-formed concave portion and controlled epitaxial growth, making curved cavity fabrication feasible without excessive manufacturing complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Use of energy by moving object

If a curved resonant cavity is formed, then light confinement is enhanced, but the manufacturing process becomes more difficult

Engineering Contradiction:
Improvelight confinementVSAvoidmanufacturing ease
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent uses preliminary action by creating a concave portion in the substrate before epitaxial growth. This pre-formed geometric feature serves as a mold or template that enables the formation of a curved cavity with enhanced light confinement properties. By preparing the substrate geometry in advance, the patent achieves curved cavity fabrication through a relatively simple sequential process rather than attempting to create curved surfaces through complex post-growth processing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces mechanical machining or physical shaping methods with an epitaxial growth approach. Instead of mechanically machining curved cavities into the substrate (which would be complex and difficult), the patent uses chemical epitaxial growth to form the curved cavity structure conformally on the pre-formed concave portion. This substitution of mechanical processes with chemical deposition processes significantly eases manufacturing while achieving the desired curved geometry for enhanced light confinement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables the formation of a curved resonant cavity, improving the optoelectronic performance of light-emitting devices by increasing light confinement and enhancing their overall efficiency.

Implementation Method 1

epitaxially growing a light-emitting structure layer on the epitaxial base

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS20240006552A1Light-emitting device and manufacturing method therefor
Publication Date: 2024.01.04 ENKRIS SEMICON
  • US20240006552A1 patent drawing
  • US20240006552A1 patent drawing
  • US20240006552A1 patent drawing

AI summary

A light-emitting device and a method for manufacturing the same are provided. The method includes: providing an epitaxial base with a first concave portion, wherein an inner surface of the first concave portion is a curved surface; epitaxially growing a light-emitting structure layer on the epitaxial base, wherein the light-emitting structure layer comprises a first surface and a second surface opposite the first surface, and the second surface protrudes towards the first concave portion; forming a first reflector layer on the first surface; and removing the epitaxial base to form a second reflector layer covering the second surface. A curved resonant cavity can be formed by the method.