Curved Waveguide Connector for Signal Integrity in HPC

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Solution Overview

Problem

Current server and high-performance computing architectures face challenges in efficiently connecting optical waveguides due to their compact and flexible nature, leading to signal degradation and alignment issues, especially as data rates increase, making traditional electrical and optical solutions costly and power-consuming for short to medium distances.

Innovation Solution

A modular waveguide connector system that allows waveguides to rotate and connect without bending, using a housing that encloses waveguides and facilitates millimeter-wave and sub-terahertz wave transmission, enabling flexible alignment and reducing signal degradation by allowing straight-line connections between packages without reconfiguring them.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If waveguides are bent to accommodate compact server architectures, then flexibility and adaptability are improved, but signal integrity deteriorates due to cross-sectional deformation

Engineering Contradiction:
ImproveflexibilityVSAvoidsignal integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The waveguide connector employs a curved or arc-shaped waveguide path instead of sharp bends, allowing the waveguide to follow a gentle curvature that maintains its cross-sectional shape while adapting to the compact server architecture layout. This curved configuration reduces deformation stress on the waveguide walls, preserving signal integrity while achieving the necessary spatial adaptation.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The waveguide is nested within a protective housing or conduit structure that provides external support and maintains the waveguide's geometric integrity. This nested configuration allows the waveguide to be routed through compact spaces without direct bending, as the housing provides structural reinforcement that prevents cross-sectional deformation while enabling flexible routing.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Speed

If waveguide dimensions are decreased to support higher signal frequencies, then frequency capability is improved, but alignment precision requirements worsen

Engineering Contradiction:
Improvesignal frequencyVSAvoidalignment tolerance
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The waveguide connector introduces intermediate alignment features such as precision-machined mounting surfaces,定位 pins, or self-centering mechanisms that mediate between the waveguide and its connection points. These intermediary elements provide mechanical guidance and tolerance compensation, ensuring precise alignment of small-diameter waveguides without requiring extremely tight manufacturing tolerances on the waveguide components themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The connector design incorporates adjustable or compensatable alignment parameters, such as movable mounting positions or elastic deformation elements, that allow fine-tuning of the waveguide alignment after assembly. This parameter adjustment capability enables precise alignment of high-frequency waveguides while accommodating normal manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If traditional electrical connections are used to extend reach or bandwidth, then data transmission capability is improved, but power consumption and cost worsen

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention replaces traditional electrical signal transmission through cables with optical signal transmission through waveguides. This substitution eliminates the need for electrical amplification, equalization, and data correction techniques required in electrical systems, thereby dramatically reducing power consumption while maintaining or improving data transmission capability over short to medium distances.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If optical waveguides are used for short to medium distances, then data transmission efficiency is improved, but connection reliability worsens due to alignment difficulties

Engineering Contradiction:
Improvedata transmission efficiencyVSAvoidconnection reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The waveguide connector employs flexible mounting structures or thin-film alignment layers that can deform to accommodate minor misalignments between waveguide components. These flexible elements provide mechanical compliance that compensates for assembly tolerances and thermal expansion differences, maintaining reliable optical coupling without requiring extremely rigid precision mounting.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a power-efficient and cost-effective means to transmit high data rates over short to medium distances by reducing signal degradation and eliminating the need for bending waveguides, thus enhancing data transmission reliability and flexibility in server and HPC architectures.

Implementation Method 1

The waveguide connector may include a housing and one or more waveguides extending through the housing from a package to external waveguides

Methodology Applied
Scientific EffectWaveguide transmission: Waveguide

Data Source

PatentUS11394094B2Waveguide connector having a curved array of waveguides configured to connect a package to excitation elements
Publication Date: 2022.07.19 INTEL CORP
  • US11394094B2 patent drawing
  • US11394094B2 patent drawing
  • US11394094B2 patent drawing

AI summary

Generally, this disclosure provides apparatus and systems for coupling waveguides to a server package with a modular connector system, as well as methods for fabricating such a connector system. Such a system may be formed with connecting waveguides that turn a desired amount, which in turn may allow a server package to send a signal through a waveguide bundle in any given direction without bending waveguides.