Cyclone Detection Device Self-Cleaning via Swirling Airflow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing detection systems for fine particles and microorganisms in gases face accuracy issues due to contamination from residue in cyclone collection devices, leading to decreased detection precision when continuously collecting and detecting particles.

Innovation Solution

A detection device comprising a cyclone-type collection part, a detection part, and a cleaning part that uses a cleaning liquid swirled with the swirling airflow to clean the cyclone-type collection part, allowing for continuous high-accuracy detection of particles by preventing contamination and reducing the need for a separate airflow generation mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the collection and detection of target detection particles are repeatedly performed continuously, then the productivity is improved, but the measurement precision is lowered due to contamination of the residue

Engineering Contradiction:
Improvecontinuous detection capabilityVSAvoiddetection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The cleaning part performs preliminary cleaning action by swirling cleaning liquid through the cyclone chamber before each detection cycle to prevent residue accumulation. This preliminary cleaning ensures that the detection chamber is free from contaminants that would otherwise degrade measurement precision during continuous operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A cleaning liquid is introduced as an intermediary substance to remove residue from the cyclone chamber walls. The cleaning liquid acts as a mediator between the residue contamination and the detection system, allowing continuous operation without direct contact between residue and detection sensors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a separate airflow generation mechanism is added for cleaning, then the cleaning effectiveness is improved, but the device complexity increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The airflow generation mechanism serves dual functions: it generates swirling airflow for particle collection during detection operations, and simultaneously generates swirling airflow to circulate cleaning liquid for chamber cleaning. This multi-functionality eliminates the need for separate cleaning airflow generators, maintaining cleaning effectiveness while reducing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-service cleaning by utilizing its own existing airflow generation capability to circulate cleaning liquid through the cyclone chamber. The detection device cleans itself without requiring external or separate cleaning mechanisms, thereby reducing overall system complexity while maintaining reliable cleaning effectiveness.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables continuous detection of particles with high accuracy by effectively cleaning the cyclone collection part with a small amount of cleaning liquid, downsizing the detection device, and maintaining detection precision even with repeated collection and detection operations.

Implementation Method 1

a cyclone-type collection part configured to collect particles contained in a gas into a collection liquid with a swirling airflow

Methodology Applied
Scientific EffectSwirling airflow: Cyclone Separation

Implementation Method 2

a suction part configured to depressurize an inside of the cyclone-type collection part to generate the swirling airflow in the cyclone-type collection part

Methodology Applied
Scientific EffectPressure depression: Depressurisation

Implementation Method 3

the cleaning part swirls the cleaning liquid with the swirling airflow generated in the cyclone-type collection part to clean the cyclone-type collection part

Methodology Applied
Scientific EffectSwirling airflow cleaning: Cyclone Separation

Data Source

PatentUS12123819B2Detection device and detection method using cyclone type collector
Publication Date: 2024.10.22 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12123819B2 patent drawing
  • US12123819B2 patent drawing
  • US12123819B2 patent drawing

AI summary

A detection device comprises a cyclone-type collection part for collecting particles contained in a gas into a collection liquid with a swirling airflow, a detection part for detecting the particles collected by the cyclone-type collection part; and a cleaning part for cleaning the cyclone-type collection part with a cleaning liquid. The cleaning part cleans the cyclone-type collection part by swirling the cleaning liquid with the swirling airflow generated in the cyclone-type collection part.