Data Center Thermal Management Using Natural Convection

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Solution Overview

Problem

Conventional data center cooling systems are inefficient, as active heat management equipment generates heat and consumes significant energy, leading to high operational costs and energy wastage in heat removal processes.

Innovation Solution

A combination of active and passive thermal management systems using adjustable thermal feed cold air intake, heat exchangers, and natural convection to efficiently remove heat from data centers, minimizing energy usage and reducing the reliance on moving cooling parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If active heat management equipment (air conditioning systems) is used to remove heat from data centers, then heat removal effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improveheat removal effectivenessVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent converts the harmful waste heat generated by servers into a beneficial resource by using it to drive absorption chillers. The waste heat from server racks provides the thermal energy needed to power the cooling system, transforming an adverse factor (heat waste) into a useful resource that reduces the need for additional energy-consuming cooling equipment.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The data center cooling system serves itself by using the heat generated within the data center to power the absorption chiller that cools the data center. The system is self-sustaining, where the waste heat from computing operations directly drives the cooling process, eliminating the need for external energy input to the cooling system.

Inventive Principle:
Principle #25Self-service

2Temperature

If active heat management equipment is used, then heat removal capability is improved, but heat management equipment generates additional heat

Engineering Contradiction:
Improveheat removal capabilityVSAvoidadditional heat generation
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent addresses this contradiction by capturing the additional heat generated by active cooling equipment and using it to supplement the waste heat from servers. This combined heat source powers the absorption chiller, converting the harmful additional heat into a useful resource that enhances the overall heat removal capability without increasing net energy consumption.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Stability of the object's composition

If conventional HVAC systems with thermostats are used, then temperature control is maintained, but energy efficiency deteriorates

Engineering Contradiction:
Improvetemperature controlVSAvoidenergy efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent replaces the conventional mechanical vapor-compression cooling system with a thermally-driven absorption chiller system. This substitution eliminates the need for high-power electric compressors and refrigerant circulation pumps, using instead thermal energy from waste heat to drive the cooling process, thereby significantly improving energy efficiency while maintaining temperature control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively manages climate conditions within data centers, reduces energy consumption, minimizes maintenance costs, and optimizes heat removal through natural convection processes, creating a more efficient and cost-effective cooling solution.

Implementation Method 1

a convection system to draw cool air through data center equipment using a naturally-occurring convection processes to expel hot air

Methodology Applied
Scientific EffectNatural convection: Convection

Implementation Method 2

In addition, some embodiments may use heat exchangers

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP3241418B1Data center heat removal systems and methods
Publication Date: 2021.05.12 LEFEBVRE DALE
  • EP3241418B1 patent drawingFigure 1
  • EP3241418B1 patent drawingFigure 2
  • EP3241418B1 patent drawingFigure 3

AI summary

New data center heat removal systems and methods allow a combination of active and passive thermal processes for removing heat from and cooling air in data center environments. Systems and methods include a data center heat removal system including an adjustable thermal feed cold air intake system, a distribution system for cold and warm air including one or more hot aisles and one or more cold aisles, and a convection system to draw cool air through data center equipment using a naturally- occurring convection processes to expel hot air. Misters, cooling elements, and/or freezer boxes may further cool the intake of air. A controller is programmed to efficiently manage and control the climate (e.g., temperature, humidity, air flow, pressure, air quality, etc.) within a data center to minimize the use for energy for air distribution and cooling.