Data Centre Cooling Airflow Control via Pressure Regulation

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Solution Overview

Problem

Traditional data centre cooling methods are inefficient, often requiring excessive energy to maintain optimal temperatures, and struggle to tailor cooling air delivery to actual server demands, leading to potential overheating and increased power consumption.

Innovation Solution

A method involving adjustable apertures and variable speed fans to control the flow of cooling air based on measured airflow rates between hot and cold regions, ensuring the air pressure in the cold region is slightly higher than in the hot region, allowing for precise adjustment of cooling air supply to match server demands while minimizing energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If significantly more cold air is supplied than servers actually need, then servers are prevented from overheating, but energy efficiency deteriorates due to excessive cooling

Engineering Contradiction:
Improveprevention of overheatingVSAvoidenergy efficiency of cooling system
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the volume of cooling air supplied to servers based on their actual cooling requirements. Sensors monitor server temperature and workload, and the cooling system modulates airflow in real-time to match demand, preventing both overheating and energy waste from excessive cooling.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cooling system incorporates feedback mechanisms where temperature sensors continuously monitor server conditions and feed this information back to the cooling control system. This closed-loop control enables the system to automatically adjust cooling output to match actual server needs, resolving the contradiction between preventing overheating and maintaining energy efficiency.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If a significant number of fans and temperature sensors are distributed around the data centre, then effective airflow control is achieved, but device complexity increases

Engineering Contradiction:
Improveeffective airflow controlVSAvoidnumber of fans and temperature sensors
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The data centre is divided into distinct thermal zones or regions, each managed by its own cooling units and sensor arrays. This segmentation allows for localized airflow control without requiring comprehensive sensing and control across the entire facility, reducing overall system complexity while maintaining effective control in each zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooling fans and sensors are designed to serve multiple functions simultaneously. For example, fans provide both primary cooling airflow and secondary functions such as pressure regulation or airflow direction control. Sensors monitor not only temperature but also airflow patterns and system performance, reducing the total number of components needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If simulation with significant computing power is used to adjust cooling air, then cooling air volume and distribution are optimized, but use of energy increases

Engineering Contradiction:
Improvecooling air volume and distribution optimizationVSAvoidcomputing power for simulation
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system replaces complex computational simulations with simplified physics-based models or rule-based control algorithms that require minimal computing power. These lightweight models capture the essential thermal dynamics of the data centre environment and can be executed on standard controllers without requiring significant computational resources, thus optimizing cooling while minimizing energy consumption for control operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy efficiency by ensuring only the necessary amount of cooling air is supplied, reducing energy consumption and preventing overheating, while maintaining effective cooling of IT equipment.

Implementation Method 1

The supply air is then cooled by the adiabatic cooler 720

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Implementation Method 2

The supply air then passes through filters 710, a DX cooling system 730

Methodology Applied
Scientific EffectRefrigeration:

Data Source

PatentEP3780923B1Data centre cooling system
Publication Date: 2023.11.08 BRIPCO
  • EP3780923B1 patent drawingFigure 1
  • EP3780923B1 patent drawingFigure 2
  • EP3780923B1 patent drawingFigure 3

AI summary

A method of cooling a data centre, and a control system for cooling a data centre is disclosed. The method comprises the following steps: (a) defining criteria for the temperature and relative humidity of the cooling air (18a), wherein the criteria are a range of temperatures and a range of humidities; (b) determining the temperature and relative humidity of ambient air from outside the data centre (18); (c) determining a set point for each of the temperature and relative humidity of cooling air (18a), the set point satisfying the criteria defined in step (a) and being chosen in dependence on the temperature and relative humidity of the ambient air from outside the data centre (18); (d) producing cooling air (18a) having temperature and relative humidity substantially equal to those set points; and (e) delivering the cooling air (18a)to a region in the data centre to be cooled.