DC Block Patient Isolator With Split Absorbers for EMI Reduction

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Solution Overview

Problem

Microwave generators used in ablation procedures face interference issues due to unwanted radiation from DC block patient isolators, which affect the accuracy of sensor signals and violate regulatory radiation limits, particularly impacting the remote temperature probe measurements.

Innovation Solution

A DC block patient isolator design with a grounded structure and split high loss cavity resonance absorbers, featuring a 6 mm gap between proximal and distal absorbers, is employed to minimize radiation interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a DC block patient isolator is used to electrically isolate the patient from the microwave generator, then patient safety is improved, but unwanted radiation of high frequency energy occurs causing interference to sensor signals

Engineering Contradiction:
Improvepatient safetyVSAvoidunwanted radiation interference
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A grounded shield is introduced as an intermediary component between the DC block and the microwave generator components. This shield acts as a mediator that captures and directs unwanted radiation away from sensitive sensor signals, thereby maintaining patient isolation while reducing interference to sensor accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The design converts the harmful radiation effect into a beneficial outcome by using the radiation pattern to the advantage. The grounded shield strategically positioned around the DC block captures the radiated energy and redirects it through a controlled path that prevents interference with sensor signals, effectively transforming the harmful radiation into a manageable and non-interfering energy flow

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If breaks are made in the outer conductor of the coaxial line within the DC block to achieve DC isolation, then patient isolation is improved, but unwanted radiation of high frequency energy occurs

Engineering Contradiction:
ImproveDC isolationVSAvoidhigh frequency radiation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The grounded shield is applied locally around the specific region where the outer conductor breaks are located within the DC block. This localized shielding approach targets the exact source of high frequency radiation without affecting the overall DC isolation function, providing precise control over the radiation issue while maintaining the necessary electrical isolation

Inventive Principle:
Principle #3Local quality

3Measurement precision

If EMI shielding is added to reduce unwanted radiation, then sensor signal accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvesensor signal accuracyVSAvoidshielding structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The EMI shielding is segmented into a modular grounded shield structure that can be independently positioned and adjusted around the DC block. This segmentation allows the shielding to be optimized for specific radiation patterns without creating a complex enclosing structure, maintaining sensor signal accuracy while keeping the overall device design manageable and adaptable

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed design effectively reduces radiation interference by up to -9 dB at 4.9 GHz, ensuring accurate sensor measurements and compliance with regulatory radiation limits, thereby enhancing the operational reliability and safety of the microwave generator.

Implementation Method 1

at least one of the proximal absorber or the distal absorber is a high loss cavity resonance absorber

Methodology Applied
Scientific EffectHigh loss cavity resonance absorber: Resonance

Implementation Method 2

a proximal absorber wrapped around a proximal portion of the DC block, and a distal absorber wrapped around a distal portion of the DC block

Methodology Applied
Scientific EffectElectromagnetic radiation absorption: Absorption (EM radiation)

Implementation Method 3

DC block patient isolators operate with capacitive gaps across breaks in inner and outer conductors of a coaxial waveguide

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 4

Low frequency signals see this coupling as high impedance, whereas an operational frequency of 2.45 GHz sees this coupling as low impedance

Methodology Applied
Scientific EffectElectrical impedance: Electrical Resistance

Data Source

PatentEP4054461B1DC block patient isolator for a microwave generator
Publication Date: 2025.11.05 COVIDIEN LP
  • EP4054461B1 patent drawingFigure 1
  • EP4054461B1 patent drawingFigure 2A
  • EP4054461B1 patent drawingFigure 2B

AI summary

A patient isolator for a microwave generator includes a DC block grounded to a microwave module of the microwave generator, a proximal absorber wrapped around a proximal portion of the DC block, and a distal absorber wrapped around a distal portion of the DC block and separated from the proximal absorber by a gap.