DC Charging Distribution Unit With Power Sharing for Flexible Wiring

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Solution Overview

Problem

Conventional DC charging systems lack flexibility in adapting to changing power outlet needs, with 'all-in-one' and 'split-system' configurations requiring extensive wiring and complex switch matrices, limiting scalability and efficiency.

Innovation Solution

A DC charging distribution unit with a primary-side terminal, secondary-side DC vehicle connection terminal, and a current distributor that allows for vehicle-charging and power-sharing configurations, enabling modular and flexible power distribution through switch assemblies and power converters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional all-in-one or split-system DC charging configurations are used, then power distribution is established, but wiring complexity and system rigidity increase

Engineering Contradiction:
Improvewiring complexityVSAvoidflexibility in adapting power outlets
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system divides the charging infrastructure into modular distribution units that can be independently configured and connected. Each distribution unit handles a specific subset of power outlets, allowing the system to be scaled and reconfigured by adding or removing individual units rather than redesigning the entire wiring system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The switch matrix within each distribution unit enables dynamic reconfiguration of power connections. The system can adaptively route power to different outlets based on real-time demands, allowing flexible adaptation to changing charging needs without physical rewiring.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If conventional switch matrices are used for power allocation, then power distribution is achieved, but system flexibility and scalability are reduced

Engineering Contradiction:
Improveadaptability to changing power outlet needsVSAvoidsystem rigidity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The overall switch matrix is segmented into multiple smaller switch matrices distributed across different distribution units. This segmentation allows each unit to independently manage its local power allocation, providing flexibility while reducing the complexity of any single control unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each distribution unit is designed with universal functionality to handle multiple power outlets and support various charging configurations. The standardized interface and modular design allow the same unit type to serve different purposes depending on how it is connected and configured within the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If modular distribution units are implemented, then flexibility and scalability are improved, but device complexity increases

Engineering Contradiction:
Improveflexibility in power distribution configurationVSAvoidnumber of distribution units
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system is divided into standardized modular distribution units that can be replicated and combined. While the total number of units increases, each unit maintains simple internal architecture, and the overall system complexity is managed through standardized interfaces and configuration protocols.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple distribution units can be combined to form a unified charging system. The units work together through standardized communication and power interfaces, allowing the system to achieve high flexibility and scalability while each individual unit remains relatively simple in design.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250360814A1DC charging distribution unit and DC charging system including the DC charging distribution unit
Publication Date: 2025.11.27 ABBE-MOBILITY BV
  • US20250360814A1 patent drawing
  • US20250360814A1 patent drawing
  • US20250360814A1 patent drawing

AI summary

A DC charging distribution unit includes a first primary-side terminal for receiving a first input current from a power unit, a secondary-side DC vehicle connection terminal connectible to a vehicle for providing a vehicle charging current, a first secondary-side power sharing terminal connectible to another DC charging distribution unit for providing a sharing current to the other DC charging distribution unit, and a current distributor operably selected between a vehicle-charging configuration and a power-sharing configuration.A DC charging system includes at least one power unit including at least one power terminal and at least a first and second distribution unit. The distribution units are each spaced apart from the power unit by at least a first distance. The neighboring distribution units are spaced from each other by a second distance and are connected to one another at their secondary-side power sharing terminals and are electrically connected, to the power unit.