DC-Coupled Power Architecture Without Intermediate DC/DC Converters

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing DC coupling power systems require multiple DC/DC converters, leading to increased system complexity, cost, space requirements, and energy loss due to power conversion.

Innovation Solution

A DC coupling power system that omits DC/DC converters, utilizing an AC/DC converter to convert AC power to DC power directly for battery modules and DC coupled chargers, with a control unit to manage operation modes based on load and energy levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If DC/DC converters are installed in the DC coupling power system, then the power conversion function is improved, but the system complexity increases

Engineering Contradiction:
Improvepower conversion functionVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the DC/DC converter component from the DC coupling power system. By taking out this intermediate power conversion device, the system simplifies the power transmission path while maintaining the essential function of providing DC power to battery modules and DC coupled chargers, thus resolving the contradiction between power conversion capability and system complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the power conversion function directly at the AC/DC stage, where the AC/DC converter provides both AC to DC conversion and directly supplies power to DC coupled devices. This consolidation eliminates the need for separate DC/DC converters, reducing system complexity while preserving power conversion functionality

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If DC/DC converters are installed in the DC coupling power system, then the power conversion capability is improved, but the energy loss increases

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidenergy loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

By extracting and removing the DC/DC converter from the system, the patent eliminates the additional energy loss that would occur during intermediate DC to DC power conversion. The system now uses a direct power transmission path from AC/DC converter to DC coupled devices, reducing total energy loss while maintaining power conversion capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent establishes a continuous power transmission path from the AC/DC converter directly to DC coupled devices without intermediate conversion steps. This continuous action minimizes energy loss by eliminating repeated power conversion cycles, while the AC/DC converter maintains the necessary power conversion capability

Inventive Principle:
Principle #20Continuity of useful action

3Adaptability or versatility

If DC/DC converters are installed in the DC coupling power system, then the power conversion function is improved, but the operation power consumption increases

Engineering Contradiction:
Improvepower conversion functionVSAvoidoperation power consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent extracts and removes the DC/DC converter component, eliminating its operational power consumption from the system. This reduction in active components directly decreases the total operation power consumption while the AC/DC converter continues to provide the necessary power conversion function

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If DC/DC converters are installed in the DC coupling power system, then the power conversion capability is improved, but the system cost increases

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidsystem cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By extracting and removing the DC/DC converter from the system architecture, the patent eliminates the associated equipment costs, installation costs, and maintenance costs. This cost reduction is achieved while the AC/DC converter maintains the essential power conversion capability needed for the DC coupling power system

Inventive Principle:
Principle #2Taking out (Extraction)

5Adaptability or versatility

If DC/DC converters are installed in the DC coupling power system, then the power conversion function is improved, but the equipment installation space increases

Engineering Contradiction:
Improvepower conversion functionVSAvoidequipment installation space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent extracts and removes the DC/DC converter equipment from the system, thereby eliminating the physical space that would be required for installing these additional power conversion devices. This space reduction is achieved while the AC/DC converter continues to provide the necessary power conversion function

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Saves operation power, simplifies system control logic, reduces energy loss, and decreases system costs and space requirements by eliminating DC/DC converters.

Implementation Method 1

an AC/DC converter, which converts the AC voltage into a DC voltage

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS20250206156A1DC coupling power system and control method thereof
Publication Date: 2025.06.26 DELTA ELECTRONICS INC(CN)
  • US20250206156A1 patent drawing
  • US20250206156A1 patent drawing
  • US20250206156A1 patent drawing

AI summary

A DC coupling power system receives an AC voltage from an AC power source and includes an AC/DC converter, a battery module, a DC coupled charger and a control unit. The AC/DC converter is configured to convert the AC voltage into a first DC voltage, and provide the first DC voltage and a supply power to a DC bus. The battery module is directly connected to the DC bus. The DC coupled charger receives the first DC voltage and provides a load power to charge a load. The control unit is configured to determine an energy of the battery module and compare the load power and a contracted demand capacity to set the AC/DC converter in one of a plurality of modes.