Deep Trench Double-MIM Capacitor for High-Density TSV Integration

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Solution Overview

Problem

Deep trench capacitors face challenges in achieving high capacitance density and efficient integration within semiconductor devices due to limitations in trench depth and width aspect ratios, which affect their performance and integration with other components.

Innovation Solution

The implementation of a double-MIM capacitor structure within deep trenches, with alternating conductive and dielectric layers, and the use of voids in the insulating layer to manage stress and prevent wafer warpage, allows for increased capacitance and efficient integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If trench depth is increased to achieve higher capacitance density, then capacitance increases, but manufacturing precision and integration difficulty worsen due to extreme aspect ratios

Engineering Contradiction:
Improvecapacitance densityVSAvoidtrench aspect ratio control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent transitions from a single deep trench structure to a multi-layer stacked capacitor configuration. By stacking multiple capacitor units vertically (adding the height dimension), the design achieves high capacitance density without requiring excessively deep individual trenches, thereby improving manufacturability and aspect ratio control.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The capacitor structure is segmented into multiple discrete capacitor units stacked vertically. Each unit has its own electrode pairs and dielectric layers, allowing independent optimization of each segment's dimensions. This segmentation enables better control over the aspect ratio of individual trenches while achieving cumulative high capacitance through the stack.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If multiple capacitor layers are stacked to increase capacitance density, then capacitance increases, but device complexity increases

Engineering Contradiction:
Improvecapacitance densityVSAvoidmulti-layer structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The stacked capacitor structure serves multiple functions simultaneously: it provides high capacitance density for memory storage, enables vertical integration to save horizontal space, and creates modular units that can be systematically replicated. The same structural pattern repeats across layers, reducing design complexity through standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements a nested structure where multiple capacitor units are stacked vertically within a compact footprint. Each capacitor unit is nested within the vertical space above the previous one, with electrodes and dielectric layers arranged in concentric-like patterns that maximize space utilization while maintaining electrical isolation.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If trench width is reduced to increase capacitance density, then capacitance increases, but manufacturing precision and integration difficulty worsen

Engineering Contradiction:
Improvecapacitance densityVSAvoidtrench width control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

Instead of continuing to reduce trench width horizontally, the patent shifts the capacitance multiplication strategy to the vertical dimension through stacking. This allows maintenance of reasonable trench widths for manufacturability while achieving high capacitance density through multiple vertical layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The capacitor structure is divided into multiple segments stacked vertically, each with optimized trench dimensions that are manufacturable. The segmentation allows each individual trench to have feasible width and aspect ratio, while the cumulative effect of multiple segments achieves the target capacitance density.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240030359A1Semiconductor device with capacitor and method for forming the same
Publication Date: 2024.01.25 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240030359A1 patent drawing
  • US20240030359A1 patent drawing
  • US20240030359A1 patent drawing

AI summary

The present disclosure provides a semiconductor device, including a first semiconductor structure and a second semiconductor structure. Each of the first semiconductor structure and the second semiconductor structure includes a substrate; a through silicon via, penetrating the substrate; and a deep trench capacitor, disposed in the substrate, separated from the TSV by a distance. The deep trench capacitor includes a stack, including a dielectric layer between a pair of conductive layers in a trench; and an insulating layer, covering the stack and the trench. The insulating layer surround a plurality of voids in the trench.