Deep Trench MIM Capacitor Structure for High Density, Low Leakage

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Solution Overview

Problem

Existing MIM capacitors in semiconductor substrates face challenges in achieving large capacitance values while minimizing chip area and reducing signal interference, particularly in deep trench FEOL technology.

Innovation Solution

The development of a MIM capacitor structure with a capacitor insulator structure comprising alternating dielectric layers, including amorphous tantalum oxide or tantalum-based oxide, which reduces leakage current and increases capacitance density by incorporating multiple capacitors in a deep trench configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If deep trench MIM technology is used in FEOL to achieve large capacitance values, then capacitance density is improved, but chip area requirement increases and signal interference worsens

Engineering Contradiction:
Improvecapacitance densityVSAvoidchip area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from planar capacitor geometry to a vertical deep trench structure, utilizing the third dimension (depth) to increase capacitance density. By forming capacitor structures that extend vertically into deep trenches rather than spreading horizontally, the invention achieves higher capacitance per unit chip area, directly resolving the contradiction between capacitance density and chip area occupation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If deep trench MIM technology is used in FEOL to achieve large capacitance values, then capacitance density is improved, but signal interference worsens

Engineering Contradiction:
Improvecapacitance densityVSAvoidsignal interference
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the capacitor structures from the FEOL (front-end-of-line) deep trench environment and relocates them to the BEOL (back-end-of-line) interconnect structure. By separating the capacitor formation process from the active device fabrication region, the invention eliminates signal interference issues while maintaining high capacitance density through the vertical trench architecture.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If alternating dielectric layers including amorphous tantalum oxide are used, then leakage current is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveleakage currentVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite dielectric structures with alternating layers of amorphous tantalum oxide and crystalline dielectric materials. This composite approach leverages the low leakage properties of amorphous tantalum oxide while using crystalline layers to provide structural stability and process compatibility. The alternating layer structure achieves superior electrical performance without prohibitively increasing manufacturing complexity, as the layers can be deposited using standard ALD processes.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed MIM capacitor design achieves high capacitance density and low leakage current, with capacitance densities exceeding 2000 μF/μm², effectively utilizing a deep trench format without significant area expansion.

Implementation Method 1

a capacitor insulator structure comprising alternating dielectric layers, including amorphous tantalum oxide or tantalum-based oxide

Methodology Applied
Scientific EffectDielectric insulation: Dielectric

Implementation Method 2

MIM capacitor and method of forming the same

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20250359079A1MIM capacitor and method of forming the same
Publication Date: 2025.11.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250359079A1 patent drawing
  • US20250359079A1 patent drawing
  • US20250359079A1 patent drawing

AI summary

A metal-insulator-metal (MIM) capacitor and methods of forming the same are described. In some embodiments, the method includes forming an opening having a first depth in one or more dielectric layers, depositing a layer in the opening and on the one or more dielectric layers, performing an anisotropic etch process to remove portions of the layer formed on horizontal surfaces, extending the opening to a second depth in the one or more dielectric layers, removing the layer, extending the opening to a third depth in the one or more dielectric layers, and forming a MIM capacitor in the opening.