Deformable Heat Radiating Member With Pillar Connectors

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Solution Overview

Problem

Miniaturized and slimmed display devices generate high-temperature heat due to embedded electronic components, leading to potential malfunctions, and require a deformable heat radiating structure to effectively dissipate heat, especially in flexible display devices like bendable, foldable, or rollable formats.

Innovation Solution

A heat radiating member comprising a first and second plate with distinct opening patterns and pillars, along with a wick structure, designed to be folded and securely attached to display devices, utilizing different separation distances and opening widths for enhanced heat dissipation, and films made of thermoplastic polyurethane for improved flexibility and attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heat radiating structure is made rigid for effective heat diffusion, then heat dissipation performance is improved, but the structure cannot be deformed for use in bendable/foldable/rollable display devices

Engineering Contradiction:
Improveheat dissipation performanceVSAvoiddeformability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The heat radiating structure is divided into multiple plate members (first plate, second plate, third plate) connected by pillars. This segmentation allows each plate to be independently deformable while maintaining overall structural integrity for heat dissipation. The pillars act as flexible connectors that permit bending and folding movements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs thin plate members with controlled thickness to achieve flexibility. The plates are designed with specific thickness ranges (e.g., 0.1-1.0 mm) that allow them to bend and fold while still providing effective heat radiation surfaces. This enables the heat radiating structure to adapt to deformable display devices.

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If the heat radiating structure is made deformable for flexible display devices, then adaptability is improved, but heat diffusion effectiveness may be reduced

Engineering Contradiction:
ImprovedeformabilityVSAvoidheat dissipation performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The heat radiating structure is designed with dynamic characteristics, allowing it to change shape according to the display device configuration. The pillars connecting the plates provide rotational and bending freedom, enabling the structure to adapt to folded, rolled, or bent states while maintaining thermal contact and heat diffusion capability throughout the deformation process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heat radiating structure uses composite construction with multiple plate members and pillar connectors. This composite design allows optimization of each component's properties - plates for heat radiation and pillars for flexible connection - achieving both deformability and effective heat dissipation performance simultaneously.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If opening patterns with uniform separation distances are used for manufacturing simplicity, then ease of manufacture is improved, but heat dissipation efficiency is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidheat dissipation efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The plate members feature non-uniform opening patterns where the separation distances between openings vary in different regions. Specifically, the separation distances in a first direction differ from those in a second direction. This local variation optimizes heat dissipation by creating different thermal pathways and convection patterns in different areas, improving overall heat transfer efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively diffuses heat generated by electronic devices in deformable display devices, ensuring secure attachment and efficient heat dissipation even during folding or rolling, thus preventing malfunctions and enhancing user convenience.

Implementation Method 1

a wick structure disposed between the first plate and the second plate, extending in the first direction

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a heat radiating member having improved quality... effectively diffusing heat generated from the electric device to the outside

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS20240147668A1Heat radiating member and method of manufacturing the same
Publication Date: 2024.05.02 SAMSUNG DISPLAY CO LTD
  • US20240147668A1 patent drawing
  • US20240147668A1 patent drawing
  • US20240147668A1 patent drawing

AI summary

A heat radiating member includes a first plate extending in a first direction and including a first non-folding area, a second non-folding area, and a folding area disposed between the first non-folding area and the second non-folding area and including a plurality of first openings, a second plate extending in the first direction, spaced apart from the first plate in a second direction intersecting the first direction, and including a plurality of second openings in the folding area, and a plurality of pillars disposed between the first plate and the second plate in the first non-folding area and the second non-folding area and connecting the first plate and the second plate. A first separation distance between two adjacent ones of the plurality of first openings and a second separation distance between two adjacent ones of the plurality of second openings are different in the first direction.