Delafossite Oxide Catalysts for Hydrogen Evolution

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Solution Overview

Problem

Current hydrogen production through photo/electrocatalytic water splitting is hindered by the need for noble metals like Platinum, which limits widespread application due to high costs and complexity in controlling active sites, and existing catalysts have limited efficiency and stability.

Innovation Solution

Development of delafossite oxide catalysts with a formula ABOx, where x is between 1.5 and 2.5, using transition metals from IUPAC groups 10 and 11 for A and 6, 7, 8, or 9 for B, such as PdCoO2 and PtCoO2, which exhibit high conductivity and stability, allowing for efficient hydrogen reduction with lower overpotentials and extended durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If noble metal catalysts such as Platinum are used to speed up hydrogen evolution reaction kinetics, then catalytic activity is improved, but cost and device complexity increase

Engineering Contradiction:
Improvecatalytic activityVSAvoidcost and complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the chemical composition parameters by using delafossite oxide compounds (ABO2) with specific transition metal combinations instead of noble metals. This parameter change achieves comparable catalytic activity while eliminating the need for expensive platinum group metals, thus resolving the contradiction between catalytic activity and cost/complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces expensive noble metal catalysts with cheaper transition metal-based delafossite oxides. These non-noble metal catalysts provide similar electrocatalytic performance at significantly lower cost, making the system more economically viable for widespread application

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If existing catalysts are engineered with increased surface area and nano-structuring to improve efficiency, then catalytic sites increase, but manufacturing complexity and defect density increase

Engineering Contradiction:
Improvecatalytic efficiencyVSAvoidmanufacturing complexity and defect density
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention changes the fundamental material parameter by adopting delafossite oxide crystal structure with inherently high conductivity and stable surface properties. This approach achieves high catalytic efficiency through the material's intrinsic properties rather than through complex nano-structuring, thereby avoiding increased manufacturing complexity and defect density

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite delafossite oxide materials combining specific transition metals (e.g., Pd-Co-O, Pt-Co-O) to achieve synergistic effects. This composite approach provides high catalytic activity and stability while maintaining simpler manufacturing processes compared to engineered nano-structured catalysts

Inventive Principle:
Principle #40Composite materials

3Reliability

If photo/electrocatalytic water splitting is used for hydrogen production, then sustainable energy storage is achieved, but the thermodynamically uphill reaction requires expensive noble metal catalysts

Engineering Contradiction:
Improvesustainable energy storageVSAvoidnoble metal dependency
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the catalyst material parameters by using delafossite oxides with specific electronic structures and high conductivity. These materials can catalyze the thermodynamically uphill water splitting reaction effectively without requiring noble metals, thus achieving sustainable energy storage while eliminating noble metal dependency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention substitutes the mechanical/chemical approach of using noble metal catalysts with an electronic approach using highly conductive delafossite oxides. The high electrical conductivity and appropriate band structure of these materials enable efficient charge transfer and catalytic activity without relying on expensive noble metals

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The delafossite oxide catalysts demonstrate remarkable performance in acidic media with low overpotentials and high stability, achieving current densities comparable to or exceeding those of platinum-based catalysts while being more cost-effective and durable for continuous hydrogen production.

Implementation Method 1

delafossite oxide catalysts with a formula ABOx... exhibit high conductivity and stability, allowing for efficient hydrogen reduction

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

photo/electrochemical cell comprising an electrode for hydrogen reduction

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Data Source

PatentEP3856411B1A hydrogen reduction photo/electrochemical cell comprising an electrode comprising a hydrogen reduction photo/electrochemical cell comprising an electrode comprising electrocatalysts with delafossite oxides ABO2 and the use of said compounds as catalyst for hydrogen evolution reactions (HER)
Publication Date: 2024.09.11 MAX PLANCK GESELLSCHAFT ZUR FOERDERUNG DER WISSENSCHAFTEN EV
  • EP3856411B1 patent drawingFigure 1
  • EP3856411B1 patent drawingFigure 2a~2b
  • EP3856411B1 patent drawingFigure 3

AI summary

The present invention refers to material comprising a compound of the formula ABOx wherein x is > 1.5 and ≤ 2.5, A is independently selected from a transition metal of IUPAC groups 10 and 11, and B is independently selected from a transition metal of IUPAC group 6, 7, 8 or 9 or a main group element of IUPAC group 13, as highly active catalyst for hydrogen evolution reaction (HER).