Depth-Variable Trench Gate Layout for Low Channel and Contact Resistance

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Solution Overview

Problem

Trench gate semiconductor devices face challenges in reducing both channel resistance and contact resistance due to the small distance between trenches, which limits electron mobility and increases scattering at the gate interface.

Innovation Solution

The semiconductor device design includes trenches with a maximum distance between them less than 200 nm in depth, allowing for a FinFET effect that reduces channel resistance, and a larger trench distance at the surface to increase the contact area between the source region and the upper electrode, thereby reducing contact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the distance between two adjacent trenches is reduced to form a channel in the entire body region, then channel resistance is reduced, but contact area between the source region and upper electrode is reduced

Engineering Contradiction:
Improvechannel resistanceVSAvoidcontact area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies local quality by creating different trench spacing configurations in different depth regions: small spacing (<200 nm) in the body region for low channel resistance, and larger spacing at the surface for adequate contact area. This spatial variation in geometric parameters resolves the contradiction between channel performance and contact performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent resolves the two-dimensional trade-off by introducing a depth dimension variable. The trench spacing is not uniform but varies with depth, allowing optimization of both channel region (deeper) and contact region (surface) simultaneously through three-dimensional geometric design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If the distance between two adjacent trenches is reduced, then electron mobility is improved through FinFET effect, but scattering at the gate interface increases

Engineering Contradiction:
Improveelectron mobilityVSAvoidscattering at gate interface
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by restricting the small trench spacing configuration specifically to the body region where channel formation occurs, while maintaining larger spacing at the surface. This localized approach enables FinFET effect for improved electron mobility in the channel while avoiding excessive gate interface scattering in the contact region.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240250166A1Trench gate semiconductor device and method for manufacturing the same
Publication Date: 2024.07.25 DENSO CORP
  • US20240250166A1 patent drawing
  • US20240250166A1 patent drawing
  • US20240250166A1 patent drawing

AI summary

A trench gate semiconductor device includes a semiconductor substrate, first and second trenches, a gate insulating film, a gate electrode, and an upper electrode. The semiconductor substrate includes an n-type first semiconductor region in contact with the upper electrode, a p-type body region extending from the gate insulating film in the first trench to the gate insulating film in the second trench below the first semiconductor region, and an n-type second semiconductor region extending from the gate insulating film in the first trench to the gate insulating film in the second trench below the body region. A maximum value of a distance between the first trench and the second trench in a depth range in which the body region is disposed is less than 200 nm. The distance between the first trench and the second trench at the upper surface of the semiconductor substrate is larger than the maximum value.