Detachable Battery Jacket with Dynamic Heating Control

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Solution Overview

Problem

Insulated jackets often fail to maintain optimal body temperature, either leaving users cold if insulation is too thin or overheating if it is too thick, lacking a reliable and adjustable heat source.

Innovation Solution

An electrically heated jacket with a rechargeable battery pack and detachable battery holder, featuring a heater array and control system that allows users to adjust temperature settings, powered by lithium-based battery cells and controlled via a user-actuated button with display indicators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If insulation is made thicker to provide more warmth, then warmth is improved, but the user may overheat

Engineering Contradiction:
ImprovewarmthVSAvoidtemperature regulation
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The jacket incorporates electric heating elements with variable power output that can be dynamically adjusted through control switches. This allows the thermal properties of the jacket to change in real-time based on user needs, transforming a static insulation system into a dynamic thermal regulation system that can adapt to different temperature requirements without overheating the user.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heating system allows users to change the power output parameter of the heating elements through control switches. By varying the electrical power supplied to the heating elements, the jacket can adjust its thermal output to maintain optimal comfort levels, preventing both cold and overheating conditions.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If insulation is made thinner to prevent overheating, then temperature regulation is improved, but the user may be cold

Engineering Contradiction:
Improvetemperature regulationVSAvoidwarmth
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The electric heating system provides dynamic thermal adjustment capability, allowing the jacket to compensate for thinner insulation. The heating elements can be activated and adjusted to provide additional warmth when needed, enabling the use of lighter, more breathable insulation materials while maintaining adequate warmth through active heating control.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If a battery pack is integrated into the garment body, then power supply is improved, but the garment complexity increases

Engineering Contradiction:
Improvepower supplyVSAvoidgarment structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The battery pack is designed as a separate, detachable unit that connects to the garment body through external interfaces. This segmentation allows the power supply system to be independent from the garment structure, simplifying the overall design by enabling easy attachment and removal of the battery pack without complicating the garment's integrated structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery pack is extracted from the garment body as a separate component rather than being integrated within it. This extraction simplifies the garment structure by removing the complexity of internal battery housing and wiring, while still providing reliable power supply through an external connection interface that maintains electrical connectivity.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If a detachable battery holder is used, then ease of battery replacement is improved, but connection reliability may worsen

Engineering Contradiction:
Improvebattery replacementVSAvoidelectrical connection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The battery pack contains an integrated battery holder that nests the battery cells within a structured housing. This nested design provides mechanical protection and stable electrical contacts while maintaining the ability to detach the entire battery pack unit from the garment, combining connection reliability with ease of replacement.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides consistent and adjustable heat to users, maintaining a temperature of up to 110 degrees Fahrenheit, ensuring comfort by allowing users to select thermal output settings and preventing overheating or underheating.

Implementation Method 1

a rechargeable battery pack including a housing and a plurality of battery cells received in the housing and configured to provide power to the heater

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

a heater coupled to the garment body... configured to provide power to the heater

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS12114401B2Electrically heated jacket
Publication Date: 2024.10.08 MILWAUKEE ELECTRIC TOOL CORP
  • US12114401B2 patent drawing
  • US12114401B2 patent drawing
  • US12114401B2 patent drawing

AI summary

An article of clothing includes a garment body, a heater coupled to the garment body, a battery holder separate from the garment body and including a power terminal, and a rechargeable battery pack including a housing and a plurality of battery cells received in the housing and configured to provide power to the heater. The battery holder is detachably couplable to the garment body. The rechargeable battery pack is electrically connectable to the power terminal. The housing is detachably couplable to the battery holder. At least a portion of the housing is external to the battery holder when the rechargeable battery pack is coupled to the battery holder.