Dew Condensation Elimination in Image Forming Apparatus

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Solution Overview

Problem

Electrophotographic image forming apparatuses face issues with dew condensation, leading to potential errors and low image quality due to temperature changes, which existing solutions do not adequately address, resulting in unpredictable image forming conditions.

Innovation Solution

An image forming apparatus with a processor-controlled dew condensation elimination process that restricts image forming operations when dew condensation is detected, using a fan to eliminate condensation and storing image data temporarily to prevent low-quality prints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dew condensation elimination processing is executed, then dew condensation is removed from the image forming unit, but image forming operations are restricted and productivity decreases

Engineering Contradiction:
Improveimage qualityVSAvoidimage forming throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary dew condensation elimination processing before image forming operations by activating a fan to circulate air and remove moisture. The controller detects dew condensation conditions and starts the elimination process in advance, ensuring the image forming unit is dry before printing begins, thus preventing quality issues while managing productivity impact.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts operation modes based on real-time dew condensation detection. When dew condensation is detected, the controller switches to dew condensation elimination mode (restricting image forming). When no dew condensation is present, the system returns to normal image forming mode, creating a dynamic response that balances quality assurance with productivity maintenance.

Inventive Principle:
Principle #15Dynamics

2Productivity

If image forming is performed during dew condensation conditions, then productivity is maintained, but image quality deteriorates

Engineering Contradiction:
Improveimage forming throughputVSAvoidimage quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The controller continuously monitors dew condensation conditions in the image forming unit and provides feedback to adjust operations. When dew condensation is detected, the controller receives feedback and automatically restricts image forming operations. This closed-loop feedback mechanism ensures image quality is maintained by preventing printing during unfavorable conditions while minimizing productivity impact through automatic recovery when conditions improve.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures guaranteed image quality by preventing image forming during dew condensation events, effectively eliminating condensation and storing data to avoid low-quality prints, thus maintaining print integrity.

Implementation Method 1

dew condensation elimination processing that is processing for eliminating dew condensation having occurred in the image forming unit

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10694062B2Image forming apparatus and method for controlling the same which includes at least one or more processors, and memory storing instructions to determine whether to perform image formation, and to perform operations for controlling execution of dew condensation elimination processing having occurred in the image forming unit
Publication Date: 2020.06.23 CANON KK
  • US10694062B2 patent drawing
  • US10694062B2 patent drawing
  • US10694062B2 patent drawing

AI summary

An image forming apparatus includes an image forming unit, one or more processors, and memory storing instructions that, when executed by the one or more processors, cause the image forming apparatus to perform operations. The image forming unit forms an image on a sheet. The operations include controlling execution of dew condensation elimination processing that is processing for eliminating dew condensation having occurred in the image forming unit. The operations additionally include receiving image data to be printed and restricting, based on a type of a job executed using the received image data, image forming by the image forming unit, in a case where the dew condensation elimination processing is in execution.