Biodegradable Diaper with Fungal Reactant Capsule

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Solution Overview

Problem

Disposable diapers made of synthetic materials do not biodegrade, leading to environmental issues with prolonged decomposition times and increased landfill waste, necessitating a more environmentally friendly and efficient solution.

Innovation Solution

A biodegradable disposable diaper design incorporating a soft inner layer, a superabsorbent middle layer, a liquid-impermeable outer layer, and a frangible capsule containing mycelium, fungal spores, and enzymes that utilize bodily waste to degrade the diaper and surrounding materials in landfills.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If synthetic materials (polypropylene, polyethylene) are used in disposable diapers, then the diaper provides effective waste containment and liquid impermeability, but the diaper does not biodegrade and takes hundreds of years to decompose

Engineering Contradiction:
Improvewaste containment effectivenessVSAvoiddecomposition time
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The diaper is divided into distinct functional layers: an inner absorbent layer for waste containment, an outer synthetic layer for liquid impermeability and structural integrity, and a frangible capsule containing biodegradable reactants. This segmentation allows each layer to perform its specific function while enabling the biodegradable components to decompose independently, resolving the contradiction between containment reliability and decomposition time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces frangible capsules containing mycelium, fungal spores, and enzymes that change the biodegradability parameter of the diaper system. These reactants remain dormant during use but activate upon disposal, transforming the diaper from a non-biodegradable synthetic structure to an actively degrading system, thus reducing decomposition time from hundreds of years to a manageable period while maintaining containment effectiveness during use.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If frangible capsules containing mycelium, fungal spores, and enzymes are added to enable biodegradation, then the diaper can decompose more quickly, but the device complexity increases

Engineering Contradiction:
Improvedecomposition timeVSAvoidstructure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The frangible capsules are pre-filled with mycelium, fungal spores, and enzymes during manufacturing, preparing the biodegradation mechanism in advance. The capsules are designed to break easily upon disposal, automatically initiating the decomposition process without requiring additional user actions or complex activation mechanisms, thus adding minimal complexity while achieving rapid biodegradation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The frangible capsules serve as an intermediary carrier that protects the sensitive biodegradable reactants (mycelium, spores, enzymes) during storage and transport, then releases them at the appropriate time. This intermediary structure simplifies the overall system by encapsulating complex biological agents in a simple, breakable container that interfaces with the synthetic diaper layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If the amount of non-biodegradable materials is reduced, then the environmental friendliness improves, but the liquid impermeability and structural integrity may be compromised

Engineering Contradiction:
Improveenvironmental impactVSAvoidliquid impermeability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies different material qualities to different regions of the diaper: the inner absorbent layer uses biodegradable materials for direct contact with waste, while the outer layer maintains synthetic materials for liquid impermeability and structural support. The frangible capsules are strategically positioned to provide biodegradation functionality at specific locations. This local differentiation allows the diaper to be environmentally friendly where needed while maintaining reliability in critical functional areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The diaper combines multiple material types into a composite structure: biodegradable absorbent materials, synthetic impermeable layers, and biological reactants in frangible capsules. This composite approach allows each material to contribute its superior properties - the biodegradable components reduce environmental impact while the synthetic components ensure liquid impermeability and structural integrity, achieving both goals simultaneously.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The biodegradable diaper accelerates decomposition, reduces waste in landfills, and promotes environmentally friendly degradation, minimizing non-biodegradable materials and greenhouse gas emissions.

Implementation Method 1

a frangible capsule, dispenser or packet containing a substance comprising mycelium, fungal spores and/or enzymes configured for using bodily waste to grow and degrading the biodegradable disposable diaper in a disposal environment

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Implementation Method 2

a substance comprising mycelium, fungal spores and/or enzymes configured for using bodily waste to grow and degrading the biodegradable disposable diaper

Methodology Applied
Scientific EffectFungal growth: Fermentation

Implementation Method 3

a middle layer comprising superabsorbent polymer for absorbing and retaining the bodily waste fluids that have passed through the inner layer

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP4342437A1Biodegradable disposable diaper with fungal reactants
Publication Date: 2024.03.27 HIRO TECHNOLOGIES INC
  • EP4342437A1 patent drawingFigure 1
  • EP4342437A1 patent drawingFigure 2
  • EP4342437A1 patent drawingFigure 3

AI summary

A biodegradable disposable diaper includes an inner layer comprising a soft, nonwoven fabric, the inner layer for resting against a wearer's skin and allowing the passage of bodily waste fluids, a middle layer comprising superabsorbent polymer for absorbing and retaining the bodily waste fluids, an outer layer comprising a liquid impermeable membrane, the outer layer for restricting the passage of bodily waste fluids, and a frangible capsule, dispenser or packet containing a substance comprising mycelium, fungal spores and/or enzymes configured for using bodily waste to grow and degrading the biodegradable disposable diaper in a disposal environment, the frangible capsule, dispenser or packet further for allowing the deposition of the substance into the diaper at the time of disposal. A substance configured for using bodily waste to grow and degrading a biodegradable disposable diaper in a disposal environment, the substance configured for deposition onto the diaper.