Die-Cast Wheel House Structure for Collision Load Dispersion
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Solution Overview
Problem
Existing vehicle structures face challenges in achieving weight reduction while maintaining or enhancing strength to withstand collision loads, particularly in configurations where load transmission paths are similar to conventional designs.
Innovation Solution
A vehicle structure with integrally formed wheel houses and a floor panel, featuring concave and convex spherical surfaces and inclined ribs, disperses collision loads effectively through a network of ribs and reinforcing elements, reducing weight and local stress concentration.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Weight of moving object
If wheel houses and floor panel are integrally formed by die casting, then weight is reduced, but strength against collision load may be compromised
Solution Approach 1:
The wheel house is designed with a spherical shell shape featuring concave and convex curved surfaces. This spherical geometry provides inherent structural strength and rigidity while minimizing weight, as curved surfaces efficiently distribute and disperse collision loads throughout the structure rather than concentrating stress at flat joints or corners.
Solution Approach 2:
The invention introduces inclined ribs that extend in the vehicle width direction from the frame connection portion. These ribs add a third dimension of structural reinforcement to the spherical shell, creating a composite structure that combines the weight efficiency of curved surfaces with the strength of rib reinforcement, thereby achieving both weight reduction and enhanced collision resistance.
2Strength
If conventional vehicle structure is used, then strength is maintained, but weight reduction is limited
Solution Approach 1:
The wheel house and floor panel are merged into a single integral component formed by die casting. This consolidation eliminates the need for separate parts and connection joints, reducing overall weight while maintaining structural strength through the unified spherical shell design that distributes loads efficiently across the entire structure.
Solution Approach 2:
The spherical shell structure provides uniform strength distribution across all surfaces, with the inclined ribs providing localized reinforcement where collision loads are most likely to occur. This local quality enhancement allows the structure to maintain high strength characteristics while using material efficiently, achieving weight reduction without compromising safety.
Data Source
AI summary
A vehicle structure includes a structural body, in which a pair of wheel houses and a floor panel are integrally formed by die casting. The floor panel includes a frame connection portion, to which an inboard end portion of the frame is connected. Each wheel house includes: a concave surface portion that faces outward in a vehicle width direction; and a convex surface portion that is formed on a back side of the concave surface portion. The concave surface portion faces outward in the vehicle width direction, and a part of a wheel is housed therein. The concave surface portion has an inclined rib that is disposed above the frame connection portion, that extends from a lower portion of an outboard side toward an upper portion of an inboard side in the front-rear direction of the vehicle, and that rises toward an outer side in the vehicle width direction.


