Dielectric Film Composition for High Breakdown Voltage

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Solution Overview

Problem

Dielectric materials used in high-frequency components face challenges with size reduction leading to decreased dielectric breakdown voltage and increased leak current, making it difficult to apply them effectively in high-frequency regions.

Innovation Solution

A dielectric film comprising a complex oxide with a specific composition (xAO-yBO-zC2O5) is developed, where A includes barium, calcium, or strontium, B includes magnesium or zinc, and C includes niobium or tantalum, with controlled proportions and crystallinity to achieve high dielectric breakdown voltage even in thin film form.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the dielectric material is reduced in size for high frequency components, then the component can be applied to high frequency regions, but the dielectric breakdown voltage decreases and leak current increases

Engineering Contradiction:
Improvesize of dielectric materialVSAvoiddielectric breakdown voltage
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the dielectric material by specifying precise ranges for x, y, and z in the formula xAO·yBO·zC2O5, and controls the crystalline structure parameters through the full width at half maximum constraint. These parameter changes enable the material to maintain high dielectric breakdown voltage even when reduced to thin film form for high frequency applications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite oxide material comprising multiple metal elements (A: barium, calcium, or strontium; B: magnesium or zinc; C: niobium or tantalum) in specific proportions. This composite structure combines the advantages of different metal oxides to achieve both high dielectric breakdown voltage and suitability for thin film formation in high frequency components.

Inventive Principle:
Principle #40Composite materials

2Length of stationary object

If the thickness of the dielectric material is thinned, then the component size is reduced, but the dielectric breakdown voltage decreases causing increased leak current

Engineering Contradiction:
Improvethickness of dielectric materialVSAvoidleak current
Core Design Contradiction:
Length of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the compositional parameters (x, y, z ratios) and structural parameters (crystalline orientation indicated by FWHM) of the dielectric material to maintain high breakdown voltage even at reduced thickness. This enables thin film formation without compromising electrical performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent achieves uniform distribution of multiple metal elements throughout the dielectric film structure, creating consistent local properties that prevent weak points and ensure high breakdown voltage throughout the entire thin film, thereby reducing leak current.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dielectric film achieves a high dielectric breakdown voltage and improved Q value, suitable for high-frequency applications without the size limitations and leak current issues of traditional materials.

Implementation Method 1

a dielectric film comprising a complex oxide represented by a general formula xAO·yBO·zC2O5 as a main component

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 2

a full width at half maximum of a diffraction peak of a (110) plane of the complex oxide is 0.40° or more in an X-ray diffraction chart of the dielectric film

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS11201013B2Dielectric film and electronic component
Publication Date: 2021.12.14 TDK CORP
  • US11201013B2 patent drawing

AI summary

A dielectric film comprises a complex oxide represented by a general formula xAO-yBO-zC2O5 as a main component, wherein A is at least one selected from barium, calcium and strontium, B is at least one selected from magnesium and zinc, C is at least one selected from niobium and tantalum, x, y and z satisfy relations: x+y+z=1.000, 0.375≤x≤0.563, 0.250≤y≤0.500, and x/3≤z≤(x/3)+1/9, and a full width at half maximum of a diffraction peak of a (110) plane of the complex oxide is 0.40° or more in an X-ray diffraction chart of the dielectric film.