Differential Apparatus Cam Portion Vibration Isolation
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Solution Overview
Problem
The existing differential apparatus experiences vibration issues that affect the differential restricting property and is oversized due to the placement of the cam portion, which transmits vibration to the friction surface and projects axially, compromising responsiveness and stability.
Innovation Solution
The differential apparatus redesigns the cam portion to be between the differential case and the output member, eliminating vibration transmission and downsizing by placing it on the inner diameter side of the gear portion, preventing axial projection and enhancing differential restricting force stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If the cam portion is disposed on the axial outer side of the gear portion to transmit differential restricting force, then the differential restricting force can be outputted to the output gears, but vibration generated in the cam portion is transmitted to the friction surface, adversely affecting differential restricting property and responsiveness
Solution Approach 1:
The patent segments the force transmission path by providing a dedicated force transmission portion on the differential case that directly transmits differential restricting force to the output member, separating this function from the cam portion's primary function of generating axial movement through cam action. This segmentation prevents vibration from the cam portion from being transmitted to the friction surface.
Solution Approach 2:
The patent introduces a force transmission portion as an intermediary element between the differential restricting portion and the output member. This intermediary provides a stable, vibration-free transmission path for the differential restricting force, while the cam portion can freely perform its cam action without transmitting vibrations to the force transmission path.
2Force
If the helical spline portion is disposed to project to the axial outer side of the gear portion, then the meshing reaction force can be effectively utilized, but the apparatus becomes large in the axial direction
Solution Approach 1:
The patent relocates the helical spline portion from the axial outer side to the radial inner side of the gear portion, changing the spatial dimension where the force transmission occurs. This dimensional change allows the apparatus to achieve the same force transmission function while reducing the axial projection and overall axial size.
Solution Approach 2:
Instead of having the helical spline portion project outward in the axial direction as in conventional designs, the patent inverts the arrangement by placing it on the inner radial side, where it can still effectively utilize the meshing reaction force without increasing the axial dimension.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration improves responsiveness and stabilizes the differential restricting property while reducing the apparatus' axial size by preventing vibration interference and optimizing the cam portion's placement.
Implementation Method 1
A cam portion is provided between the gear member and the output member
Implementation Method 2
a differential restricting portion configured to restrict a differential operation of the differential device... provided between the differential case and the output member
Data Source
AI summary
A differential apparatus includes a differential device, and a differential restricting portion configured to restrict a differential operation of the differential device. The differential device includes a differential case which is rotatably disposed, a differential gear which is rotatable while being supported by the differential case and revolves by rotation of the differential case, and a pair of output gears which are meshed with the differential gear and are rotatable relative to each other. The output gears include a gear member provided with a gear portion, and an output member including an output portion configured to output a driving force inputted to the output gears. A cam portion is provided between the gear member and the output member. The differential restricting portion is provided between the differential case and the output member.


