Differential Apparatus Cam Portion Vibration Isolation

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Solution Overview

Problem

The existing differential apparatus experiences vibration issues that affect the differential restricting property and is oversized due to the placement of the cam portion, which transmits vibration to the friction surface and projects axially, compromising responsiveness and stability.

Innovation Solution

The differential apparatus redesigns the cam portion to be between the differential case and the output member, eliminating vibration transmission and downsizing by placing it on the inner diameter side of the gear portion, preventing axial projection and enhancing differential restricting force stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the cam portion is disposed on the axial outer side of the gear portion to transmit differential restricting force, then the differential restricting force can be outputted to the output gears, but vibration generated in the cam portion is transmitted to the friction surface, adversely affecting differential restricting property and responsiveness

Engineering Contradiction:
Improvedifferential restricting forceVSAvoiddifferential restricting property
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent segments the force transmission path by providing a dedicated force transmission portion on the differential case that directly transmits differential restricting force to the output member, separating this function from the cam portion's primary function of generating axial movement through cam action. This segmentation prevents vibration from the cam portion from being transmitted to the friction surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a force transmission portion as an intermediary element between the differential restricting portion and the output member. This intermediary provides a stable, vibration-free transmission path for the differential restricting force, while the cam portion can freely perform its cam action without transmitting vibrations to the force transmission path.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Force

If the helical spline portion is disposed to project to the axial outer side of the gear portion, then the meshing reaction force can be effectively utilized, but the apparatus becomes large in the axial direction

Engineering Contradiction:
Improvemeshing reaction forceVSAvoidaxial size
Core Design Contradiction:
ForceVSLength of moving object

Solution Approach 1:

The patent relocates the helical spline portion from the axial outer side to the radial inner side of the gear portion, changing the spatial dimension where the force transmission occurs. This dimensional change allows the apparatus to achieve the same force transmission function while reducing the axial projection and overall axial size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Instead of having the helical spline portion project outward in the axial direction as in conventional designs, the patent inverts the arrangement by placing it on the inner radial side, where it can still effectively utilize the meshing reaction force without increasing the axial dimension.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves responsiveness and stabilizes the differential restricting property while reducing the apparatus' axial size by preventing vibration interference and optimizing the cam portion's placement.

Implementation Method 1

A cam portion is provided between the gear member and the output member

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 2

a differential restricting portion configured to restrict a differential operation of the differential device... provided between the differential case and the output member

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10781904B2Differential apparatus
Publication Date: 2020.09.22 GKN AUTOMOTIVE LTD
  • US10781904B2 patent drawing
  • US10781904B2 patent drawing
  • US10781904B2 patent drawing

AI summary

A differential apparatus includes a differential device, and a differential restricting portion configured to restrict a differential operation of the differential device. The differential device includes a differential case which is rotatably disposed, a differential gear which is rotatable while being supported by the differential case and revolves by rotation of the differential case, and a pair of output gears which are meshed with the differential gear and are rotatable relative to each other. The output gears include a gear member provided with a gear portion, and an output member including an output portion configured to output a driving force inputted to the output gears. A cam portion is provided between the gear member and the output member. The differential restricting portion is provided between the differential case and the output member.