Digital Switched-Capacitor DC-DC Converter With Pin-Efficient Control

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Solution Overview

Problem

Existing DC-DC converters face challenges in achieving high efficiency without using inductors, often requiring additional pins and suffering from poor efficiency when capacitors are used instead.

Innovation Solution

A switched-capacitor DC-DC converter system that employs a switch array circuit, capacitors, a comparator, counter circuit, digital control logic, and phase generator to achieve high efficiency by generating clock phase signals and control settings, minimizing analog circuit blocks and increasing input power supply current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an inductor is used in the DC-DC converter to achieve high efficiency, then power supply efficiency is improved, but the device requires extra pins and increases cost

Engineering Contradiction:
Improvepower supply efficiencyVSAvoidnumber of pins
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts and removes the inductor component from the DC-DC converter system, replacing it with a switched-capacitor topology that uses only capacitors and switches. This eliminates the need for inductor-related pins and external components while maintaining high efficiency through digital control of the capacitor switching network

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the traditional inductor-based magnetic energy storage mechanism with a capacitor-based electric field energy storage mechanism. The switched-capacitor circuit uses digital logic control to switch capacitors in and out of the circuit, substituting the magnetic field dynamics of an inductor with electric field dynamics and digital switching control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If capacitors are used instead of inductors in the DC-DC converter, then device complexity and pin count are reduced, but power supply efficiency deteriorates

Engineering Contradiction:
Improvedevice structureVSAvoidpower supply efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent introduces dynamic control through a digital logic circuit that dynamically adjusts the switching sequence and timing of the capacitor array based on input voltage, output voltage, and load conditions. This dynamic adaptation allows the switched-capacitor converter to maintain high efficiency across varying operating conditions, overcoming the static limitations of traditional capacitor-based converters

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control by monitoring the output voltage and using a digital logic circuit to adjust the switching control signals accordingly. The feedback mechanism compares the actual output voltage with the desired output voltage and modifies the capacitor switching pattern to maintain regulation, ensuring high efficiency and stable performance under varying loads

Inventive Principle:
Principle #23Feedback

3Measurement precision

If more analog circuit blocks are used for control, then voltage regulation precision is improved, but input power supply current increases and efficiency reduces

Engineering Contradiction:
Improvevoltage regulation precisionVSAvoidinput power supply current
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent replaces traditional analog control circuits with a digital logic circuit that uses digital comparators, counters, and logic gates to perform voltage regulation control. This substitution reduces the quiescent current consumption associated with analog operational amplifiers and voltage references while maintaining precise voltage regulation through digital decision-making logic

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the control parameter domain from analog continuous voltages to digital discrete levels. The digital logic circuit operates with defined logic high and logic low levels, making control decisions based on digital threshold comparisons. This parameter change reduces the power consumption of the control circuit while maintaining adequate voltage regulation precision for most applications

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high efficiency without inductors, reducing the need for extra pins and improving power supply efficiency by digitally controlling the switch array circuit and capacitor array to regulate output voltage.

Implementation Method 1

a first capacitor to an input voltage, a second capacitor coupled to the first capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20240079955A1Device and methods for digital switched capacitor DC-DC converters
Publication Date: 2024.03.07 MICROCHIP TECHNOLOGY INC
  • US20240079955A1 patent drawing
  • US20240079955A1 patent drawing
  • US20240079955A1 patent drawing

AI summary

A switched-capacitor DC-DC converter circuit may convert an input voltage into a desired output voltage level. A comparator may compare a desired voltage level to a divided version of the output voltage. A fully digital control circuit comprising a frequency divider circuit, a counter circuit, a digital control logic circuit and a gain selection circuit may generate a gain value, and a phase generator may convert the gain value into clock phase signals and control settings to control a switch array to select capacitors to produce a desired output voltage.