Digital Weld Data Tracking for Compliance and Welder Matching

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Solution Overview

Problem

The welding industry faces inefficiencies in capturing and storing documentation, with costs exceeding weld performance, and challenges in matching welders to job openings, managing inspections, payments, and regulatory compliance across industries.

Innovation Solution

A platform utilizing blockchain and other storage databases for mobile and desktop devices to capture and store digital weld data, including location, users, payments, and inspection history, providing standardized, secure, and predictive maintenance solutions, and facilitating the selection of qualified welders and inspectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If traditional welding documentation methods are used, then documentation can be captured and stored, but the cost of documentation exceeds the cost of performing actual welds and significant time is lost

Engineering Contradiction:
Improvewelding documentation costVSAvoidwelding efficiency
Core Design Contradiction:
Loss of informationVSProductivity

Solution Approach 1:

The patent replaces manual welding documentation processes with an automated digital system that captures weld data electronically. Sensors and computing devices automatically record welding parameters, eliminating the need for manual paperwork and reducing both documentation costs and time loss while maintaining complete welding records.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If welding documentation is retained for regulatory compliance over years, then compliance requirements are met, but storage and management complexity increases

Engineering Contradiction:
Improveregulatory complianceVSAvoiddocumentation management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates digital copies of welding documentation that can be stored and retrieved electronically. The system maintains complete copies of all weld data, inspector information, and compliance records in a digital format, allowing easy storage and retrieval without the complexity of physical document management while ensuring regulatory compliance is maintained.

Inventive Principle:
Principle #26Copying

3Ease of operation

If manual matching of welders to job openings is performed, then job assignments are made, but time is lost in the selection and payment processes

Engineering Contradiction:
Improvewelder selection processVSAvoidtime for inspections and payments
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent implements a digital platform that provides real-time feedback and tracking throughout the welding process. The system automatically records welder performance, inspection results, and payment information, enabling efficient matching of welders to jobs based on verified credentials and automating the payment process based on completed work, thereby reducing time loss in selection and payment processes.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12026645B2Welding data tracking platform and interface
Publication Date: 2024.07.02 COVERTECH LLC
  • US12026645B2 patent drawing
  • US12026645B2 patent drawing
  • US12026645B2 patent drawing

AI summary

Methods, devices, and platforms related to welds. More particularly a device includes a processor that when in operation receives a first signal indicative of completion of action undertaken with respect to a weld. The processor of the device when in operation generates a data log corresponding to receipt of the first signal for addition to a set of one or more previous data logs that correspond to the weld.