Dihydroergotamine Injectable Formulation With pH-Controlled Impurity Reduction

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Solution Overview

Problem

Existing dihydroergotamine formulations suffer from high levels of impurities when stored at room temperature due to pH levels below 4.0, necessitating refrigerated storage and lacking a stable self-administrable form.

Innovation Solution

A parenteral unit dosage form with an aqueous solution of dihydroergotamine or its pharmaceutically acceptable salt, adjusted to a pH range of 4.1 to 4.9, packaged in an overwrap pouch with an optional oxygen scavenger, to minimize impurities I and II.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the pH of dihydroergotamine solution is maintained below 4.0, then the solution shows acceptable chemical stability, but high levels of isomeric and oxidative impurities are generated

Engineering Contradiction:
Improvechemical stabilityVSAvoidimpurity levels
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent changes the pH parameter from below 4.0 to a higher range (4.0-5.0), which fundamentally alters the chemical environment to reduce impurity formation while maintaining stability. This parameter change resolves the contradiction by finding an optimal pH window that avoids both high impurity generation and instability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces antioxidants as intermediary substances that mediate between the dihydroergotamine and oxidative impurities. These antioxidants act as sacrificial agents that preferentially oxidize, thereby protecting the active ingredient from forming harmful impurities while maintaining solution stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If dihydroergotamine is formulated as an injectable product in sterile ampoules, then it provides effective migraine treatment, but it requires refrigerated storage and lacks self-administrable form

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidstorage convenience and self-administration
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the storage temperature parameter from refrigerated (2-8°C) to room temperature (20-25°C) by modifying the formulation pH and adding stabilizers. This allows the product to be stored under normal conditions without compromising stability, enabling self-administration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the treatment into single-use pre-filled syringes, each containing a predetermined dose. This eliminates the need for refrigeration of bulk solutions and allows patients to self-administer without complex storage requirements while maintaining treatment effectiveness.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If dihydroergotamine solution is stored at room temperature, then self-administration becomes feasible, but high levels of impurities are generated

Engineering Contradiction:
Improveself-administration capabilityVSAvoidimpurity levels
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the pH parameter to a higher range (4.0-5.0) and controls ionic strength to create a chemical environment that minimizes impurity formation even at room temperature. This allows self-administration without generating harmful impurities.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces antioxidants and chelating agents as intermediary substances that prevent oxidative and metal-catalyzed impurity formation during room temperature storage, enabling self-administration while maintaining low impurity levels.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation maintains significantly lower impurity levels, allowing stable storage at room temperature without refrigeration, suitable for single-dose self-administration.

Implementation Method 1

The pH of the aqueous solution of this disclosure is such that it contains substantially lower amount of impurity of Formula I or impurity of Formula II as compared to aqueous solution having a pH of 4.0 or less

Methodology Applied
Scientific EffectpH adjustment:

Implementation Method 2

packaged in an overwrap pouch with an optional oxygen scavenger, to minimize impurities I and II

Methodology Applied
Scientific EffectOxygen scavenging: Oxidation

Data Source

PatentUS12533351B2Parenteral unit dosage form of dihydroergotamine
Publication Date: 2026.01.27 SUN PHARMACEUTICAL INDUSTRIES LTD
  • US12533351B2 patent drawing
  • US12533351B2 patent drawing
  • US12533351B2 patent drawing

AI summary

A parenteral unit dosage form comprising an aqueous solution of dihydroergotamine or pharmaceutically acceptable salt thereof as a sole active ingredient, one or more pH adjusting agents, and optionally one or more co-solvents, wherein the pH of the aqueous solution is such that it contains substantially lower amount of impurity of Formula I and impurity of Formula II as compared to aqueous solution having a pH of 4.0 or less, when the parenteral unit dosage form is stored at 25° C. and 60% relative humidity for at least three months.