Diode Chip Junction Separation Trench for Breakdown Voltage Stability

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Solution Overview

Problem

Existing diode chips face challenges in achieving excellent electrical characteristics due to undesirable dopant diffusion between junction portions, leading to variations in breakdown voltage and overall performance.

Innovation Solution

The diode chip incorporates a junction separation trench to separate pin junction, pn junction, and reversed pin junction portions, preventing dopant diffusion and ensuring appropriate formation of these regions, thereby enhancing electrical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If junction portions are formed closely together to increase device density, then productivity and device integration are improved, but dopant diffusion between junction portions occurs causing variations in breakdown voltage and electrical characteristics

Engineering Contradiction:
Improvedevice densityVSAvoidbreakdown voltage consistency
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies segmentation by dividing the semiconductor substrate into distinct regions using isolation trenches. These trenches physically separate adjacent junction portions (pin junctions, pn junctions, and reversed pin junctions), preventing dopant diffusion between them while allowing each junction to be formed independently with precise electrical characteristics. This enables high device density without compromising breakdown voltage consistency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The isolation trench acts as an intermediary barrier between adjacent junction portions. By introducing this intermediate structure filled with insulating material, the patent prevents direct interaction (dopant diffusion) between neighboring junctions while maintaining their functional integrity. This intermediary structure resolves the contradiction by enabling close spacing without harmful diffusion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If dopant diffusion is allowed between junction portions to simplify manufacturing, then ease of manufacture is improved, but electrical characteristics and breakdown voltage performance deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidelectrical characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The isolation trench divides the semiconductor substrate into separate regions, preventing dopant diffusion between adjacent junction portions. This segmentation maintains precise electrical characteristics while actually simplifying manufacturing by eliminating the need for complex dopant diffusion control processes between closely spaced junctions. Each junction can be independently formed and controlled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The isolation trench serves as an intermediary barrier that physically prevents dopant diffusion between junction portions. This intermediary structure simplifies manufacturing by allowing standard dopant diffusion processes to be used without worrying about cross-contamination between adjacent junctions, while still achieving excellent electrical characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If junction portions are separated to prevent dopant diffusion, then electrical characteristics are improved, but device complexity and manufacturing steps increase

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent uses segmentation through isolation trenches to separate junction portions, achieving precise electrical characteristics. While this adds a structural element, the trench follows simple geometric patterns and can be formed using standard semiconductor fabrication techniques, limiting the increase in manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The isolation trench is a relatively simple intermediary structure that can be formed by standard etching and filling processes. While it adds a manufacturing step, the structure itself is geometrically simple and follows regular patterns, minimizing the increase in overall device complexity while effectively preventing dopant diffusion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses dopant diffusion, resulting in improved electrical characteristics and consistent breakdown voltage performance.

Implementation Method 1

The diode chip uses the junction separation trench to suppress undesirable diffusion of dopants between the pin junction portion, pn junction portion and reversed pin junction portion

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS12113064B2Diode chip
Publication Date: 2024.10.08 ROHM CO LTD
  • US12113064B2 patent drawing
  • US12113064B2 patent drawing
  • US12113064B2 patent drawing

AI summary

The present disclosure provides a diode chip capable of attaining excellent electrical characteristics.The present disclosure provides a diode chip (1), including: a semiconductor chip (10) having a first main surface (11); a first pin junction portion (31) formed on a surface of the first main surface (11) with a first polarity direction; a first diode pair (37) (rectifier pair) including a first pn junction portion (35) separated from the first pin junction portion (31) and formed in the semiconductor chip (10) with the first polarity direction and a first reversed pin junction portion (38) connected to the first pn junction portion (35) in reversed direction and formed on the first main surface (11) with a second polarity direction; and a first junction separation trench (46) formed on the first main surface (11) in a manner of separating the first pin junction portion (31) and the first diode pair (37).