Discharge Lamp Electrode Ratio for Stable Arc

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Solution Overview

Problem

Discharge lamps without mercury face challenges in maintaining brightness at low power consumption while minimizing discharge deflection due to mechanical vibration, which can lead to flicker and emission color changes.

Innovation Solution

A discharge lamp design with a specific gas pressure and electrode distance ratio (0.085≦m/X≦0.12) ensures required brightness and suppresses discharge deflection, using xenon gas or a mixed gas primarily with xenon, and a pair of electrodes arranged horizontally to maintain stability and color consistency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the pressure of inert gas sealed in the discharge space is increased to improve brightness, then the required brightness can be secured, but the arcuate discharge becomes liable to be deflected up and down by mechanical vibration

Engineering Contradiction:
ImprovebrightnessVSAvoiddischarge stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by optimizing the ratio of electrode distance to gas pressure (m/X) within the range 0.085-0.12. This parameter optimization allows the discharge lamp to maintain stable arcuate discharge even at higher gas pressures, thereby resolving the contradiction between achieving required brightness and preventing discharge deflection under mechanical vibration.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the size of the light-emitting part is decreased to improve brightness, then the brightness can be improved, but the distance between the arcuate discharge and metal halide becomes short causing emission color changes

Engineering Contradiction:
ImprovebrightnessVSAvoidemission color change
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent uses parameter changes by establishing the optimal ratio range of electrode distance to gas pressure (m/X = 0.085-0.12). This parameter optimization enables the light-emitting part to achieve improved brightness while maintaining sufficient distance between the arcuate discharge and metal halide, thereby preventing emission color changes.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If power consumption is reduced to meet environmental requirements, then energy efficiency is improved, but the discharge becomes unstable or brightness becomes insufficient

Engineering Contradiction:
Improvepower consumptionVSAvoiddischarge stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies parameter changes by optimizing the ratio of electrode distance to gas pressure (m/X) to fall within 0.085-0.12. This optimization enables the discharge lamp to achieve stable discharge and required brightness at low power consumption (20-30W), thereby resolving the contradiction between energy efficiency and discharge reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution secures required brightness and suppresses discharge deflection, preventing flicker and emission color changes, even under mechanical vibration, while adhering to low power consumption and mercury-free operation.

Implementation Method 1

a discharge space therein in which a metal halide and a gas are sealed, and a pair of electrodes which protrude toward an inside of the discharge space

Methodology Applied
Scientific EffectElectrical discharge: Electric Arc

Implementation Method 2

Power consumption at a time of stable lighting is 20 W or more and 30 W or less

Methodology Applied
Scientific EffectGas discharge luminescence: Luminescence

Data Source

PatentUS9245729B2Discharge lamp and vehicle lamp
Publication Date: 2016.01.26 TOSHIBA LIGHTING & TECHNOLOGY CORP
  • US9245729B2 patent drawing
  • US9245729B2 patent drawing
  • US9245729B2 patent drawing

AI summary

According to one embodiment, a discharge lamp includes a light-emitting part including a discharge space therein in which a metal halide and a gas are sealed, and a pair of electrodes which protrude toward an inside of the discharge space and are arranged to face each other while separated by a specified distance. Power consumption at a time of stable lighting is 20 W or more and 30 W or less. When a pressure of the gas sealed in the discharge space is X (atm), and a distance between a center axis of the electrodes and a surface of the metal halide is m (mm), a following expression is satisfied: 0.085≦m/X≦0.12.