Disk-Shaped Fluidic Device to Reduce Air Voids in Small-Volume Flow

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Solution Overview

Problem

In microfluidic devices, air voids and uneven fluid distribution occur due to resistance from walls, affecting measurement accuracy and efficiency, especially at smaller volumes.

Innovation Solution

A fluidic device with a disk-shaped space and fluid inlet/outlet configurations that introduce and guide fluid in a tangential direction, minimizing air voids and enhancing fluid exchange efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the flow channel device is made smaller to reduce sample volume, then the device can handle smaller liquid samples, but air voids and uneven solution distribution increase significantly

Engineering Contradiction:
Improvesample volumeVSAvoidsolution distribution uniformity
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent employs curved flow channel walls with specific radii of curvature (R1, R2, R3) instead of sharp corners. The curved walls guide fluid flow to prevent stagnation and air void formation, ensuring uniform solution distribution even in miniaturized devices handling sub-microliter samples.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent applies different wall curvature radii at different locations within the flow channel. The first wall has radius R1, the second wall has radius R2, and the third wall has radius R3, where these radii are specifically optimized to control fluid flow patterns and eliminate dead spaces in the miniaturized device.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If the flow channel device is made smaller to reduce sample volume, then the device can handle smaller liquid samples, but air voids remain and affect measurement efficiency

Engineering Contradiction:
Improvesample volumeVSAvoidfluid exchange efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The curved flow channel design with optimized radii eliminates dead spaces where air voids would form, enabling complete fluid exchange in miniaturized devices. This ensures efficient fluid turnover and measurement productivity even when handling very small sample volumes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

By tailoring wall curvatures locally with different radii (R1, R2, R3) at specific positions, the device optimizes fluid flow paths to prevent air entrapment and ensure complete solution exchange, thereby maintaining high measurement efficiency in small-volume applications.

Inventive Principle:
Principle #3Local quality

3Device complexity

If fluid is introduced into a conventional flow channel, then the device structure is simple, but resistance from walls causes uneven solution distribution and air void formation

Engineering Contradiction:
Improveflow channel structureVSAvoidsolution distribution uniformity
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces curved walls with specific radii (R1, R2, R3) into the flow channel structure. This moderate structural modification creates favorable flow patterns that eliminate dead spaces and ensure uniform solution distribution, achieving improved measurement precision without excessive complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent applies different wall curvature radii at different locations within the flow channel to optimize fluid flow. This localized structural variation addresses the uneven distribution problem caused by wall resistance while maintaining overall structural simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables highly accurate measurements on small sample volumes by ensuring complete fluid distribution and reducing air bubbles, improving measurement efficiency.

Implementation Method 1

a fluid inlet configured to introduce the fluid in a clockwise and tangential direction into the disk-shaped space

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Data Source

PatentUS20250303411A1Fluid device
Publication Date: 2025.10.02 PROVIGATE KK
  • US20250303411A1 patent drawing
  • US20250303411A1 patent drawing
  • US20250303411A1 patent drawing

AI summary

The present disclosure provides a fluidic device including a device main body having a disk-shaped space for containing a fluid; a fluid inlet configured to introduce the fluid tangentially into the disk-shaped space at the 0 o'clock position of a substantially circumferential portion; and a fluid outlet configured to guide the fluid out of the disk-shaped space at the 6 o'clock to 12 o'clock position of the substantially circumferential portion of the space.