Display Backplane Vapor Chamber for CPU Heat Dissipation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The recycling and reuse of components in portable information handling systems are challenging due to their compact and lightweight designs, which make disassembly difficult and inefficient, leading to environmental impact and resource wastage.

Innovation Solution

A modular component architecture that allows for automated assembly and disassembly, tracking of component useful life, and targeted refurbishment and recycling based on usage patterns, enabling efficient distribution and reuse of information handling system components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If portable information handling systems use compact and lightweight designs, then portability and mobility are improved, but disassembly difficulty increases making recycling inefficient

Engineering Contradiction:
Improvesystem weightVSAvoiddisassembly ease
Core Design Contradiction:
Weight of moving objectVSEase of repair

Solution Approach 1:

The patent divides the information handling system into modular components (display assembly, keyboard assembly, battery, main board) that can be independently removed and recycled. This segmentation allows efficient disassembly of compact systems without requiring complete system teardown, resolving the contradiction between compact design and recyclability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a recycling program where components are systematically recovered and reused. The modular design enables selective recovery of valuable components (display, keyboard, battery) from compact systems, making the discarding and recovering process efficient despite the systems' small size and integrated nature.

Inventive Principle:
Principle #34Discarding and recovering

2Volume of moving object

If components are densely integrated to reduce size, then portability is improved, but recycling efficiency deteriorates

Engineering Contradiction:
Improvesystem volumeVSAvoidrecycling efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent segments densely integrated components into separable modules with standardized connection interfaces. This allows recycling facilities to efficiently separate and process individual components (display, keyboard, battery) without complex disassembly procedures, maintaining high recycling efficiency despite the original compact integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs universal connection interfaces and standardized mounting mechanisms that work across different component types. This universality enables automated or semi-automated recycling processes to handle various components efficiently, offsetting the complexity introduced by dense integration in compact designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If automated assembly and disassembly systems are implemented, then recycling efficiency is improved, but system complexity increases

Engineering Contradiction:
Improverecycling efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the recycling process into discrete steps corresponding to modular component removal. This segmentation simplifies automation by allowing each component type to be handled by dedicated mechanisms, reducing overall system complexity while maintaining high recycling efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes changes in mechanical parameters (force, position, orientation) during automated disassembly to simplify the process. By programming automated systems to follow predefined parameter sequences for component removal, the complexity of handling densely integrated components is reduced to manageable parameter adjustments.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach optimizes component reuse and recycling, reduces carbon footprint, and simplifies the recycling process while maintaining user experience, promoting a circular economy by ensuring components are reused and refurbished effectively.

Implementation Method 1

a vapor chamber (242) integrated into a backplane of the display (82)... The vapor chamber (242) provides thermal management for the processing components of the main board (102)

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

The vapor chamber (242) provides thermal management for the processing components of the main board (102) by distributing and rejecting excess thermal energy

Methodology Applied
Scientific EffectVapor chamber thermal management: Heat Pipe

Data Source

PatentUS12189370B2Information handling system display backplane vapor chamber
Publication Date: 2025.01.07 DELL PROD LP
  • US12189370B2 patent drawing
  • US12189370B2 patent drawing
  • US12189370B2 patent drawing

AI summary

A portable information handling system modular hybrid architecture separates components between rotationally coupled housing portions to minimize cabling, connectors and materials, and to provide improved durability that supports recycling and reuse of the components. A display coupled in one housing portion integrates a vapor chamber in the display backplate that aligns with a main board central processing unit to dissipate thermal energy to the backplate and through the backplate to the housing.