Display Cushion Plate Coating for Through-Hole Mura Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Display apparatuses with through-holes experience mura phenomena and reduced visibility due to light and shade differences caused by varying light transmittance, which are exacerbated by components inserted into the display area.

Innovation Solution

Incorporating a cushion plate with a porous member and a nickel-containing metal coating layer having a thickness of 0.2 μm to 0.5 μm within the display area to minimize light transmittance differences and improve luminous reflectance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a through-hole is defined in the display area to insert components, then the non-display area is minimized and user immersion is increased, but light transmittance differences cause color changes and mura phenomenon

Engineering Contradiction:
Improvenon-display areaVSAvoidscreen color uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The cushion plate is designed with a through-hole only in the non-display area, maintaining uniform material composition and light-blocking properties in the display area. This local differentiation allows component placement without compromising screen color uniformity, as the display area retains its original optical characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cushion plate serves as an intermediary layer between the display panel and front cover, providing a platform for component mounting in the non-display area while maintaining the optical integrity of the display area. This mediator structure enables component integration without directly affecting the display region's light transmission properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If various layers with different colors are stacked inside the display apparatus, then component integration is achieved, but visibility is deteriorated due to differences in luminous reflectance on the front surface

Engineering Contradiction:
Improvecomponent integrationVSAvoidfront surface visibility
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The cushion plate is designed with uniform material composition and consistent optical properties across its surface. By using a homogeneous structure with controlled light-blocking characteristics, the cushion plate minimizes variations in luminous reflectance, ensuring uniform front surface appearance while accommodating integrated components.

Inventive Principle:
Principle #33Homogeneity

Data Source

PatentUS12632081B2Display apparatus
Publication Date: 2026.05.19 LG DISPLAY CO LTD
  • US12632081B2 patent drawing
  • US12632081B2 patent drawing
  • US12632081B2 patent drawing

AI summary

A display apparatus includes a cover member, a display panel disposed on a back surface of the cover member, a cushion plate disposed on a back surface of the display panel, and a through-hole extending through the cushion plate, the cushion plate includes a porous member and a metal coating layer disposed on a back surface of the porous member, and the metal coating layer contains nickel (Ni) and has a thickness in a range from 0.2 μm to 0.5 μm.