Display Electrode Layout With Dummy Barrier Against Dark Spots

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Solution Overview

Problem

Display devices face issues with particle penetration into pixel electrodes leading to galvanic reactions, causing dark spots and short circuits, which deteriorate image quality, and are exacerbated by potential differences with adjacent electrodes.

Innovation Solution

A display device structure is designed with a substrate having emission and non-emission areas, specific electrode configurations, and a dummy electrode to prevent particle penetration and reduce galvanic reactions, including a cross-sectional area greater than the connection electrode to minimize contact with the pixel electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If particles penetrate into pixel electrodes electrically connected to light emitting elements, then galvanic reactions occur causing dark spots and short circuits, but reducing particle penetration requires additional structural measures

Engineering Contradiction:
Improveimage qualityVSAvoidelectrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A dummy electrode is introduced as an intermediary component between the first connection electrode and the first pixel electrode. This dummy electrode serves as a barrier that prevents particles from directly reaching the pixel electrode, thereby reducing galvanic reactions and improving image quality without fundamentally changing the basic electrode structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The first connection electrode is segmented into two distinct parts: the first connection electrode and the dummy electrode. This segmentation allows the dummy electrode to specifically target particle prevention while the first connection electrode maintains its electrical connection function, resolving the contradiction between reliability and structural complexity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the pixel electrode has a lower potential than adjacent electrodes, then galvanic reaction is accelerated causing dark spots, but increasing potential difference is necessary for device operation

Engineering Contradiction:
Improveresistance to galvanic reactionVSAvoidpotential difference
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The dummy electrode acts as an intermediary that physically blocks particles from reaching the pixel electrode, thereby preventing galvanic reactions even when potential differences exist between adjacent electrodes. This allows the device to maintain necessary power levels while improving reliability against galvanic corrosion.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the dummy electrode has a larger cross-sectional area than the connection electrode, then particle penetration is reduced, but material usage and manufacturing complexity increase

Engineering Contradiction:
Improveparticle barrier effectivenessVSAvoidelectrode fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The dummy electrode's cross-sectional area is optimized to be larger than the first connection electrode, creating an effective barrier against particle penetration. This parameter change enhances reliability by blocking particles more effectively, while the increase in material usage remains manageable within manufacturing constraints.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20230290807A1Display device and method of manufacturing the same
Publication Date: 2023.09.14 SAMSUNG DISPLAY CO LTD
  • US20230290807A1 patent drawing
  • US20230290807A1 patent drawing
  • US20230290807A1 patent drawing

AI summary

A display device includes a substrate including an emission area and a non-emission area, a first connection electrode provided on the substrate and electrically connected to a first driving power, a second connection electrode provided to be spaced apart from the first connection electrode in a first direction and electrically connected to a second driving power, a dummy electrode provided to be spaced apart from the first connection electrode in a second direction intersecting the first direction, light emitting elements provided between the second connection electrode and the dummy electrode in a plan view and forming the emission area, a first pixel electrode provided on the first and second connection electrodes and electrically connected to the first connection electrode, and a second pixel electrode provided on the first and second connection electrodes and electrically connected to the second connection electrode.