Display Manufacturing Apparatus for Parallel Flexible Panel Bending

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Solution Overview

Problem

Existing display manufacturing processes are inefficient and time-consuming, particularly when dealing with flexible displays that require bending operations.

Innovation Solution

A manufacturing apparatus and method utilizing multiple working tables, arms, and a rotator to support and rotate target boards, allowing for the bending of flexible display panels efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional single-table manufacturing process is used, then equipment complexity is low, but process time is long and productivity is low

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidequipment complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The manufacturing system is divided into multiple working tables (first working table, second working table) that can operate independently and simultaneously. Each working table can perform different manufacturing operations on different display panels at the same time, enabling parallel processing and significantly improving productivity without requiring a single complex monolithic device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The working tables are designed with multi-functionality, capable of performing various operations including holding display panels, bending operations, and coating operations. The arms and rotators can serve multiple functions across different working tables, reducing the need for dedicated equipment for each operation and improving overall system efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If flexible display bending operation is performed, then display flexibility is achieved, but process time increases

Engineering Contradiction:
Improvedisplay flexibilityVSAvoidprocess time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The display panel is pre-positioned and held in a specific orientation on the working table before the bending operation begins. The arms are pre-configured with the necessary tools and positioning mechanisms are prepared in advance, allowing the bending operation to execute quickly without requiring time-consuming adjustments during the actual bending process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system employs dynamic arms and rotators that can adjust their position, orientation, and movement speed in real-time during the bending operation. This dynamic capability allows the system to optimize the bending path and speed, achieving the required display flexibility while minimizing the time required for the bending process.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces process time and improves equipment efficiency, enabling flexible response to design changes and effective bending of display panels.

Implementation Method 1

adsorbing the target board using a plurality of adsorbers

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12353072B2Apparatus for manufacturing a display device
Publication Date: 2025.07.08 SAMSUNG DISPLAY CO LTD
  • US12353072B2 patent drawing
  • US12353072B2 patent drawing
  • US12353072B2 patent drawing

AI summary

An apparatus for manufacturing a display device includes a plurality of working tables, a plurality of arm modules, and a rotator. The plurality of working tables are spaced apart from each other in a first direction and are configured to support a target board. The plurality of arm modules are arranged in the first direction and spaced apart from the plurality of working tables in a second direction intersecting the first direction. The rotator is connected to the plurality of arm modules and configured to rotate about a rotation axis extending in the first direction.