Display Panel Gate Insulator Layout to Prevent Channel Shortening
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Solution Overview
Problem
The diffusion of plasma gas in the source and drain regions along the channel layer in display panels shortens the actual channel length, affecting the threshold voltage and overall performance of the display panel.
Innovation Solution
A display panel design where the orthographic projection of the first gate insulating layer is within the orthographic projection of the first active layer, with a smaller gate size than the gate insulating layer, and a self-aligned method is used to reserve the diffusion region of plasma gas, ensuring an effective channel length and preventing threshold voltage drift.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If plasma gas is used to treat the source and drain regions to reduce resistance, then the conductivity of source and drain regions is improved, but the plasma gas diffuses to the channel region causing the actual channel length to be shortened
Solution Approach 1:
The gate insulating layer is segmented into different regions with different thicknesses: a first region under the gate with greater thickness and a second region in the source and drain areas with smaller thickness. This segmentation allows selective plasma treatment - the thinner second region enables plasma gas to reach and reduce resistance in source/drain regions, while the thicker first region acts as a barrier preventing plasma gas from diffusing into the channel region, thus resolving the contradiction between improving conductivity and maintaining channel length precision
Solution Approach 2:
Different regions of the gate insulating layer are given different local properties (thickness values) to serve different functions. The region under the gate has greater thickness for protection, while the region in source/drain areas has smaller thickness for conductivity enhancement. This local differentiation allows the system to simultaneously achieve both improved source/drain conductivity and preserved channel length
2Manufacturing precision
If the gate and gate insulating layer have the same line width (gate self-alignment method), then the alignment precision is improved, but the plasma gas can still diffuse to the channel region shortening the actual channel length
Solution Approach 1:
The gate insulating layer is divided into functional segments with different thickness characteristics. The first region under the gate maintains adequate thickness even when aligned with the gate, while the second region in source/drain areas is intentionally made thinner. This segmentation allows the self-alignment method to achieve precise positioning while the thickness variation prevents harmful plasma diffusion, thus maintaining both alignment precision and threshold voltage stability
Solution Approach 2:
Instead of relying solely on the planar dimension (line width alignment) to control plasma diffusion, the invention introduces a vertical dimension (thickness variation) as the primary control mechanism. The gate insulating layer's thickness varies through the vertical dimension - thinner where plasma exposure is desired and thicker where protection is needed - thereby solving the channel length shortening issue without compromising alignment precision
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design effectively prevents channel shortening, maintains an effective channel region length, and improves the quality of the display panel by preventing threshold voltage drift.
Implementation Method 1
an orthographic projection of the first gate insulating layer on the substrate is within an orthographic projection of the first active layer on the substrate... effectively preventing the channel region from being shortened
Implementation Method 2
plasma gas is used to treat the source and drain regions to reduce its resistance to make thereof conductive
Data Source
AI summary
The present application provides a display panel, a fabrication method thereof, and a mobile terminal. The display panel includes a substrate and a driving circuit layer. The driving circuit layer includes a first active layer, a first gate insulating layer, a first gate, a first interlayer insulating layer, and a source and drain layer. An orthographic projection of the first gate insulating layer on the substrate is within an orthographic projection of the first active layer on the substrate, and an orthographic projection the first gate on the substrate is located within an orthographic projection of the first gate insulating layer on the substrate.


