Display Panel Current Comparison for Rapid Abnormality Detection

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Solution Overview

Problem

Existing image display devices lack efficient methods to quickly detect visual abnormalities in display panels, which can lead to malfunctions that are difficult to identify.

Innovation Solution

An image display device equipped with a predicted current amount calculator, actual current amount measurement unit, current comparison unit, and abnormality determiner, which compares predicted and actual current amounts to determine panel abnormalities, utilizing a field programmable gate array (FPGA) to integrate these functions and facilitate rapid detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional visual inspection methods are used to detect display panel abnormalities, then the system complexity remains low, but the detection speed and reliability are insufficient

Engineering Contradiction:
Improveabnormality detection reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces manual visual inspection with an automated electronic monitoring system that uses current measurement and comparison circuits to detect display panel abnormalities. This substitution of mechanical/manual detection with electronic automation improves reliability while the modular design keeps complexity manageable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The monitoring system enables the display device to self-diagnose abnormalities by automatically measuring current consumption, comparing it with expected values, and identifying faults without requiring external manual inspection. This self-monitoring capability enhances reliability while maintaining relatively simple system architecture.

Inventive Principle:
Principle #25Self-service

2Productivity

If manual inspection methods are used for detecting display abnormalities, then the device complexity is low, but the detection time is excessive and productivity is reduced

Engineering Contradiction:
Improveabnormality detection speedVSAvoidmonitoring system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces slow manual inspection processes with automated electronic current measurement and comparison systems. This substitution dramatically increases detection speed by continuously monitoring current consumption and immediately identifying deviations from normal operating parameters.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The monitoring system implements continuous feedback by measuring actual current consumption, comparing it with expected current values, and immediately detecting abnormalities when deviations occur. This closed-loop feedback mechanism enables rapid abnormality detection and improves overall system productivity.

Inventive Principle:
Principle #23Feedback

3Reliability

If comprehensive monitoring of all display panels is implemented, then detection coverage is improved, but the system complexity and cost increase

Engineering Contradiction:
Improvedetection coverageVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the monitoring system into modular components, with each display panel having its own dedicated current measurement and comparison circuit. This segmentation allows comprehensive monitoring of all panels while keeping each monitoring unit simple and manageable, preventing overall system complexity from becoming uncontrolled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitoring system uses universal current measurement and comparison circuits that can be applied to all display panels with the same basic architecture. This multi-functionality approach enables comprehensive coverage across multiple panels while maintaining consistent, relatively simple circuit designs throughout the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12573324B2Image display device and abnormality monitoring system for image display device
Publication Date: 2026.03.10 SHARP KK
  • US12573324B2 patent drawing
  • US12573324B2 patent drawing
  • US12573324B2 patent drawing

AI summary

An image display device includes multiple display panels, a power supply unit, an image data input unit, a predicted current amount calculator, an actual current amount measurement unit, a current comparison unit, and an abnormality determiner. Each display panel includes multiple light-emitting elements. The power supply unit supplies power to each display panel for displaying an image. The image data input unit inputs image data to each display panel for displaying an image. The predicted current amount calculator calculates a predicted current amount in each display panel based on image data input to each display panel. The actual current amount measurement unit measures an actual current amount in each display panel. The current comparison unit compares the predicted current amount with the actual current amount in each display panel. The abnormality determiner determines whether there is an abnormality in each display panel based on a result of comparison.